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Item
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Specification
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Transaxle type
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G15M-R
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Thrust clearance
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1st gear
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Standard
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(mm {in})
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0.05-0.28 {0.002-0.011}
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Maximum
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(mm {in})
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0.33 {0.013}
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2nd gear
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Standard
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(mm {in})
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0.18-0.46 {0.007-0.018}
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Maximum
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(mm {in})
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0.51 {0.020}
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3rd gear
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Standard
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(mm {in})
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0.05-0.20 {0.002-0.007}
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Maximum
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(mm {in})
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0.25 {0.010}
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4th gear
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Standard
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(mm {in})
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0.17-0.37 {0.007-0.014}
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Maximum
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(mm {in})
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0.42 {0.017}
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5th gear
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Standard
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(mm {in})
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0.100-0.220 {0.0040-0.0086}
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Maximum
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(mm {in})
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0.270 {0.0106}
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Oil clearance
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1st gear
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1st gear inner diameter
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(mm {in})
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39.500-39.525 {1.555-1.556}
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Secondary shaft outer diameter
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(mm {in})
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39.445-39.470 {1.553-1.554}
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Clearance
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(mm {in})
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0.030-0.080 {0.002-0.003}
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2nd gear
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2nd gear inner diameter
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(mm {in})
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35.015-35.035 {1.378-1.379}
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Secondary shaft outer diameter
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(mm {in})
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34.945-34.965 {1.376-1.377}
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Clearance
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(mm {in})
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0.05-0.09 {0.002-0.003}
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3rd gear
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3rd gear inner diameter
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(mm {in})
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36.000-36.025 {1.417-1.418}
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Primary shaft outer diameter
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(mm {in})
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35.945-35.970 {1.415-1.416}
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Clearance
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(mm {in})
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0.030-0.080 {0.001-0.003}
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4th gear
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4th gear inner diameter
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(mm {in})
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31.000-31.025 {1.220-1.221}
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Primary shaft outer diameter
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(mm {in})
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30.945-30.970 {1.218-1.219}
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Clearance
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(mm {in})
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0.030-0.080 {0.001-0.003}
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5th gear
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5th gear inner diameter
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(mm {in})
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34.000-34.025 {1.3386-1.3395}
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Sleeve outer diameter
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(mm {in})
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33.945-33.970 {1.3365-1.3373}
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Clearance
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(mm {in})
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0.030-0.080 {0.0012-0.0031}
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Shift fork and hub sleeve
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Clearance between 1st/2nd shift fork and hub sleeve
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Standard
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(mm {in})
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0.10-0.45 {0.004-0.017}
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Maximum
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(mm {in})
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0.95 {0.037}
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Clearance between 3rd/4th shift fork and hub sleeve
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Standard
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(mm {in})
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0.10-0.40 {0.004-0.015}
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Maximum
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(mm {in})
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0.90 {0.035}
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Clearance between 5th shift fork and hub sleeve
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Standard
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(mm {in})
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0.10-0.36 {0.004-0.014}
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Maximum
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(mm {in})
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0.86 {0.034}
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Synchronizer ring
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Clearance between synchronizer ring and flank surface of gear
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Standard
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(mm {in})
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1.50 {0.059}
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Maximum
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(mm {in})
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0.80 {0.031}
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Reverse idle gear and reverse lever
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Clearance between reverse idle gear bushing and reverse lever
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Standard
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(mm {in})
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0.10-0.35 {0.004-0.013}
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maximum
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(mm {in})
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0.85 {0.033}
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Primary shaft gear
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Maximum runout
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(mm {in})
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0.050 {0.0020}
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Bearing preload
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(N·m {kgf·cm, in·lbf})
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0.12-0.39 {1.2-4.0, 1.05-3.47}
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Preload adjust shims
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(mm {in})
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0.20 {0.008}, 0.25 {0.010}, 0.30 {0.012}, 0.35 {0.014}, 0.40 {0.016}, 0.45 {0.018}, 0.50 {0.020}, 0.55 {0.022}, 0.60 {0.024}, 0.65 {0.026}, 0.70 {0.028}
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Secondary shaft gear
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Maximum runout
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(mm {in})
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0.015 {0.0006}
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Bearing preload
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(N·m {kgf·cm, in·lbf})
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0.2-0.7 {2.0-7.0, 1.8-6.0}
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Preload adjust shims
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(mm {in})
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0.20 {0.008}, 0.25 {0.010}, 0.30 {0.012}, 0.35 {0.014}, 0.40 {0.016}, 0.45 {0.018}, 0.50 {0.020}, 0.55 {0.022}, 0.60 {0.024}, 0.65 {0.026}, 0.70 {0.028}
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Differential
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Differential bearing preload
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(N·m {kgf·cm, in·lbf})
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1.4-1.9 {14-20, 13-17}
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Preload adjust shims
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(mm {in})
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0.1 {0.004}, 0.20 {0.008}, 0.25 {0.010}, 0.30 {0.012}, 0.35 {0.014}, 0.40 {0.016}, 0.45 {0.018}, 0.50 {0.020}, 0.55 {0.022}, 0.60 {0.024}, 0.65 {0.026}, 0.70 {0.028}, 0.75 {0.030}, 0.80 {0.031}, 0.85 {0.033}, 0.90 {0.035}, 0.95 {0.037}, 1.0 {0.039}, 1.05 {0.041}, 1.10 {0.043}, 1.15 {0.045}, 1.20 {0.047}
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Backlash of side gear and pinion gear
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Standard
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(mm {in})
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0.025-0.10 {0.0010-0.039}
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