Driveshaft Assembly Disassembly and Reassembly

DISASSEMBLY AND ASSEMBLY

CAUTION:

- As for the EBJ assembly, only the EBJ boot can be replaceable, and other parts cannot be disassembled.
- The EBJ boot for FWD-RH is not replaceable.









LUBRICATION POINTS





DISASSEMBLY SERVICE POINTS

[[A]] PTJ CASE/SPIDER ASSEMBLY REMOVAL

CAUTION:
Do not disassemble the spider assembly.

1. Wipe off grease from the spider assembly and the inside of the PTJ case.

2. Always clean the spider assembly when the grease contains water or foreign material.

[[B]] PTJ BOOT REMOVAL

1. Wipe off the grease on the shaft spline.

2. When reusing the PTJ boot, wrap plastic tape around the shaft spline to avoid damaging the boot.

ASSEMBLY SERVICE POINTS

]]A[[ SPIDER ASSEMBLY/PTJ CASE INSTALLATION

CAUTION:

- The driveshaft joint use special grease. Do not mix old and new or different types of grease.
- If the spider assembly has been cleaned, take special care to apply the specified grease.

1. Apply the specified grease furnished in the repair kit to the spider assembly between the spider axle and the roller.
Specified grease: Repair kit grease






2. Install the spider assembly to the shaft from the direction of the spline chamfered side.





3. After applying the specified grease to the PTJ case, insert the driveshaft and apply grease one more time.
Specified grease: Repair kit grease
Application amount: Refer to Fluid Type Specifications .
NOTE:
When using the repair kit grease, put half of the grease into the joint and the other half into the boot as a guideline, and use the grease completely.

]]B[[ PTJ BOOT BAND (SMALL)/PTJ BOOT BAND (LARGE) INSTALLATION





Adjust the distance (A shown in the illustration) between the boot bands to the standard value to adjust the air volume inside the PTJ boot to the specified value, then be sure to tighten the PTJ boot band (large) and PTJ boot band (small).
Standard value (A):

85± 3 mm (3.35± 0.12 inches)