Synchronizer Ring: Service and Repair

Disassembly
- Lift out snap ring with a small screwdriver and remove lockwasher.

Checking for Wear





- Check diameter of installed synchronizing ring with a micrometer. Apply the micrometer at the highest position of the synchronizing ring.

DIAMETER:
1st and 2nd gear 86.4 - 0.25 mm
3rd and 4th gear 76.3 - 0.17 mm

- Max. play between selector fork and operating sleeve of 1st through 4th gears is 0.5 mm.

Assembly





Synchronizer parts position for 1st gear.





Synchronizer parts position for 2nd gear.





Synchronizer parts position for 3rd and 4th gear

- Insert synchronizing ring on clutch body in correct position, and install lock, stop and lock strap(s).