Cylinder Block Assembly: Specifications
CRANKSHAFT PULLEYTorque: 300 Nm (3059 kgf-cm, 221 ft-lbf)
CRANKSHAFT
Step 1:
for inside position - Torque: 61 Nm (622 kgf-cm, 45 ft-lbf)
for outside position - Torque: 27 Nm (275 kgf-cm, 20 ft-lbf)
Step 2:
Mark the front of the bearing cap bolts with paint.
Tighten the bearing cap bolts 90° in the order shown in step 1.
Check that the painted marks are now at a 90° angle to the front.
CYLINDER BORE DIAMETER
Standard diameter:
94.000 to 94.012 mm (3.7008 to 3.7013 in.)
Maximum diameter:
94.200 mm (3.7087 in.)
PISTON OIL CLEARANCE
Standard oil clearance:
0.020 to 0.072 mm (0.000787 to 0.00283 in.)
Maximum oil clearance:
0.385 mm (0.0152 in.)
RING GROOVE CLEARANCE
Standard Ring Groove Clearance:
PISTON RING END GAP
Standard End Gap:
Maximum End Gap:
Standard piston diameter:
93.950 to 93.960 mm (3.6988 to 3.6992 in.)
Minimum diameter:
93.815 mm (3.6935 in.)
CONNECTING ROD
Maximum bend:
0.05 mm (0.00197 in.) per 100 mm (3.94 in.)
Maximum twist:
0.15 mm (0.00591 in.) per 100 mm (3.94 in.)
CONNECTING ROD BOLT
Standard diameter:
8.5 to 8.6 mm (0.335 to 0.339 in.)
Minimum diameter:
8.3 mm (0.327 in.)
CRANKSHAFT
Maximum circle runout:
0.06 mm (0.00236 in.)
Standard journal diameter:
66.988 to 67.000 mm (2.6373 to 2.6378 in.)
Maximum taper and out-of-round:
0.02 mm (0.000787 in.)
Using a micrometer, measure the diameter of each crank pin.
Standard crank pin diameter:
55.982 to 56.000 mm (2.2040 to 2.2047 in.)
CRANKSHAFT BEARING CAP SET BOLT
Measuring point:
54.5 mm (2.15 in.)
Standard Diameter:
Minimum Diameter:
PISTON AND CONNECTING ROD
Step 1:
Torque: 40 Nm (408 kgf-cm, 30 ft-lbf)
Step 2:
Mark the front side of each connecting rod cap bolt with paint.
Tighten the cap bolts 90° as shown in the illustration in the order in step 1.
Check that the painted marks are now at a 90° angle to the front.
CONNECTING ROD THRUST CLEARANCE
Standard thrust clearance:
0.15 to 0.55 mm (0.00591 to 0.0217 in.)
Maximum thrust clearance:
0.70 mm (0.0276 in.)
CONNECTING ROD OIL CLEARANCE
Standard oil clearance:
0.025 to 0.050 mm (0.000984 to 0.00197 in.)
Maximum oil clearance:
0.070 mm (0.00276 in.)
CRANKSHAFT THRUST CLEARANCE
Standard thrust clearance:
0.020 to 0.220 mm (0.000787 to 0.00866 in.)
Maximum thrust clearance:
0.30 mm (0.0118 in.)
Standard thrust washer thickness:
2.44 to 2.49 mm (0.0961 to 0.0980 in.)
CRANKSHAFT OIL CLEARANCE
Standard Oil Clearance:
Maximum Oil Clearance:
