Removal

2GR-FE LUBRICATION: ENGINE OIL COOLER: REMOVAL

1. REMOVE BATTERY Removal

2. REMOVE COOL AIR INTAKE DUCT SEAL Removal

3. REMOVE NO. 2 AIR CLEANER INLET Removal

4. REMOVE NO. 1 AIR CLEANER INLET Removal

5. REMOVE AIR CLEANER CAP SUB-ASSEMBLY Removal

6. REMOVE AIR CLEANER CASE SUB-ASSEMBLY Removal

7. REMOVE V-BANK COVER SUB-ASSEMBLY Removal

8. DRAIN ENGINE COOLANT Service and Repair

9. DRAIN ENGINE OIL Replacement

10. DISCONNECT NO. 1 RADIATOR HOSE

(a) Disconnect the No. 1 radiator hose from the radiator.





11. REMOVE RADIATOR RESERVE TANK ASSEMBLY Removal

12. REMOVE NO. 2 ENGINE OIL LEVEL DIPSTICK GUIDE Removal

13. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR

(a) Disconnect the air fuel ratio sensor connector and remove the clamp.





(b) Remove the 3 bolts and No. 2 exhaust manifold heat insulator.





14. REMOVE NO. 1 ENGINE UNDER COVER Removal

15. REMOVE ENGINE UNDER COVER ASSEMBLY Removal

16. REMOVE NO. 2 ENGINE UNDER COVER Removal

17. REMOVE PROPELLER WITH CENTER BEARING SHAFT (for 4WD) Removal

18. REMOVE TAIL EXHAUST PIPE ASSEMBLY Removal

19. REMOVE CENTER EXHAUST PIPE ASSEMBLY Removal

20. REMOVE FRONT NO. 3 EXHAUST PIPE SUB-ASSEMBLY Removal

21. REMOVE FRONT EXHAUST PIPE ASSEMBLY Removal

22. REMOVE NO. 2 MANIFOLD STAY Removal

23. REMOVE EXHAUST MANIFOLD ASSEMBLY LH

(a) Remove the 6 nuts and exhaust manifold assembly LH.





(b) Remove the gasket.

24. REMOVE ENGINE OIL COOLER

(a) Remove the bolt, 2 clamps, and 4 clips, and disconnect the 2 water by-pass hoses.





(b) Remove the oil cooler union bolt, oil cooler assembly, and O-ring.