Installation

2ZR-FXE FUEL: FUEL PUMP: INSTALLATION

1. INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE

(a) Install a new gasket onto the fuel tank.





(b) Install the fuel suction tube assembly with pump and gauge to the fuel tank.









NOTICE:
Make sure that the fuel sender gauge arm does not bend.

(c) Align the protrusions of the fuel suction tube assembly with pump and gauge with the notches of the fuel tank.

NOTICE:
Ensure that the fuel suction tube gasket is in the correct position.

2. INSTALL FUEL PUMP GAUGE RETAINER

(a) While holding the fuel suction tube assembly with pump and gauge by hand, position the fuel pump gauge retainer and tighten it lightly by hand.









NOTICE:
Check that the contact surface of the fuel tank retainer is not scratched or damaged, and prevent the entry of foreign objects.

(b) Using a 6 mm socket hexagon wrench, set SST to the fuel pump gauge retainer.





SST : 09808-14020

09808-01410

09808-01420

09808-01430

HINT
* Hold the fuel suction tube assembly upright by hand to ensure that the fuel suction tube gasket is not moved out of position.
* Engage the SST claws securely with the fuel pump gauge retainer holes to secure SST.
* Install SST while pressing the SST claws toward the fuel pump gauge retainer (toward the center of SST).
(c) Using SST, align the marks on the fuel tank and fuel pump gauge retainer.









SST : 09808-14020

09808-01410

09808-01420

09808-01430

NOTICE:
* Do not use any tools other than specified in this operation. Damage to the fuel pump gauge retainer or the fuel tank may result.
* Tighten the retainer by turning it clockwise while holding SST down.
3. CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

(a) Push the fuel tube joint in the plug of the fuel suction plate, then install the tube joint clip.









NOTICE:
* Check that there are no scratches or foreign objects around the connected part of the fuel tube joint and plug before performing this work.
* Check that the fuel tube joint is securely inserted to the end.
* Check that the tube joint clip is on the collar of the fuel tube joint.
* After installing the tube joint clip, check that the fuel tank main tube cannot be pushed out.
(b) Connect the fuel pump connector.





4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

5. INSPECT FOR FUEL LEAK Testing and Inspection

6. INSTALL REAR FLOOR SERVICE HOLE COVER

(a) Install the rear floor service hole cover with new butyl tape.





7. INSTALL REAR SEAT CUSHION ASSEMBLY Installation

8. INSTALL REAR NO. 3 FLOOR BOARD Installation

9. INSTALL REAR DECK FLOOR BOX Installation

10. INSTALL REAR NO. 2 FLOOR BOARD (for Separate Type) Installation