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Installation





2ZR-FXE LUBRICATION: OIL PUMP: INSTALLATION

1. INSTALL OIL PUMP ASSEMBLY

(a) Install the oil pump with the 3 bolts.

Torque : 21 Nm (214 kgf-cm, 16 ft-lbf)

2. INSTALL NO. 2 OIL PAN SUB-ASSEMBLY

(a) Remove any old packing material and be careful not to drop any oil on the contact surfaces of the cylinder block and oil pan.

(b) Apply a continuous bead of seal packing (diameter 4.0 mm (0.157 in.)) as shown in the illustration.





Text in Illustration





Seal packing:

Toyota Genuine Seal Packing Black, Three Bond 1207B or equivalent

NOTICE:
* Remove any oil from the contact surfaces.
* Install the oil pan within 3 minutes of applying seal packing.
* Do not start the engine for at least 2 hours after installing the oil pan.

(c) Install the No. 2 oil pan with the 10 bolts and 2 nuts.

Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

3. INSTALL OIL PAN DRAIN PLUG Reassembly

4. INSTALL CRANKSHAFT TIMING GEAR KEY Reassembly

5. INSTALL NO. 1 CRANKSHAFT POSITION SENSOR PLATE Reassembly

6. INSTALL NO. 2 CHAIN SUB-ASSEMBLY

(a) Temporarily install the crankshaft pulley bolt.

(b) Turn the crankshaft counterclockwise to position the timing gear key at the 9 o'clock position.





(c) Turn the drive shaft so that the cutout faces the 12 o'clock position.

(d) Align the yellow mark links with the timing marks of each gear as shown in the illustration.





Text in Illustration





HINT
Be sure to position the mark plates at the front of the engine.

(e) Install the sprockets onto the crankshaft and oil pump shaft with the chain on the gears.

(f) Temporarily tighten the oil pump drive shaft gear with the nut.

(g) Insert the damper spring into the adjusting hole, and then install the chain tensioner plate with the bolt.

Torque : 10 Nm (102 kgf-cm, 7 ft-lbf)

(h) Temporarily tighten the crankshaft pulley with the bolt.

(i) Using SST, install the oil pump drive shaft gear nut while holding the crankshaft pulley.





SST : 09213-58014

91551-80840

SST : 09330-00021

Torque : 28 Nm (286 kgf-cm, 21 ft-lbf)

(j) Remove the crankshaft pulley and bolt.

7. INSTALL CRANKSHAFT TIMING SPROCKET

(a) Install the crankshaft timing sprocket.

8. INSTALL NO. 1 CHAIN VIBRATION DAMPER Installation

9. SET NO. 1 CYLINDER TO TDC / COMPRESSION Installation

10. INSTALL CHAIN SUB-ASSEMBLY

Installation
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