PCV Valve Hose: Service and Repair

Positive Crankcase Ventilation Hose/Pipe/Tube Replacement

Removal Procedure

1. Remove the intake manifold cover. Refer to Intake Manifold Cover Replacement (Service and Repair) .

Note

After removing the charged air cooler duct, cover the turbocharger opening with tape in order to prevent entry of objects.

2. Loosen the charged air cooler inlet duct connector to turbocharger clamp (1).

Note

Do not use a screwdriver or other tool to pry the hose loose. The hose can be torn or damaged. Loosen the hose by twisting.

3. Remove the charged air cooler inlet duct connector (4) from the turbocharger.
4. Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement (Air Cleaner Outlet Duct Replacement) .

5. Reposition the positive crankcase ventilation (PCV) hose clamp.
6. Remove the PCV hose from the air inlet pipe.
7. Remove the PCV hose from the clip on the top of the turbocharger.

8. Remove the left PCV hose/pipe bolt.

9. Remove the right PCV hose/pipe bolt.
10. Remove the PCV hose/pipe.

Installation Procedure

1. Install the PCV hose/pipe.

Caution: Refer to Fastener Caution (Fastener Caution) .

2. Install the right PCV hose/pipe bolt.

Tighten the bolt to 18 Nm (13 lb ft).

3. Install the left PCV hose/pipe bolt.

Tighten the bolt to 18 Nm (13 lb ft).

4. Install the PCV hose to the air inlet pipe.
5. Position the PCV hose clamp.
6. Install the PCV hose to the clip on the top of the turbocharger.
7. Install the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement (Air Cleaner Outlet Duct Replacement) .

8. Remove the tape from the turbocharger openings.

Note

Lubricate the end of the duct prior to installation.

9. Install the charged air cooler inlet duct connector (4) to the turbocharger.
10. Tighten the charged air cooler inlet duct connector to turbocharger clamp (1).

Tighten the clamp to 6 Nm (53 lb in).

11. Install the intake manifold cover. Refer to Intake Manifold Cover Replacement (Service and Repair) .