Fuel Tank Filler Pipe

Fuel Tank Filler Pipe

Removal and Installation

WARNING: Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.

WARNING: Do not carry personal electronic devices such as cell phones, pagers or audio equipment of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.

WARNING: When handling fuel, always observe fuel handling precautions and be prepared in the event of fuel spillage. Spilled fuel may be ignited by hot vehicle components or other ignition sources. Failure to follow these instructions may result in serious personal injury.

WARNING: Always disconnect the battery ground cable at the battery when working on an evaporative emission (EVAP) system or fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.

NOTE: Vehicles equipped with a 3.0L have an anti-siphon grate incorporated in the fuel tank filler pipe assembly.

1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Jacking and Lifting Service and Repair.

2. Disconnect the battery ground cable. For additional information, refer to Battery, Mounting and Cables Battery Disconnect.

3. Remove the Fuel Pump (FP) module access cover.

4. Disconnect the fuel tank filler pipe recirculation tube-to-FP module quick connect coupling. For additional information, refer to Fuel System - General Information Quick Connect Coupling.

5. Remove the information bezel.

6. Remove the 2 fuel tank filler pipe flange screws.
- To install, tighten to 2 Nm (18 lb-in).

7. Remove the LR wheel and tire. For additional information, refer to Wheels and Tires Removal and Replacement.

8. Remove the fuel tank filler pipe bracket bolt.
- To install, tighten to 10 Nm (89 lb-in).

9. NOTE: Some residual fuel may remain in the fuel tank filler pipe. Carefully drain into a suitable container.

Release the clamp and remove the fuel tank filler pipe hose from the fuel tank.

- To install, tighten to 4 Nm (35 lb-in).

10. Remove the fuel tank filler pipe recirculation tube and insulator from the frame rail.

11. Remove the fuel tank filler pipe assembly.

12. To install, reverse the removal procedure.