Installation

HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT: INSTALLATION

1. TEMPORARILY TIGHTEN AIR CONDITIONING UNIT ASSEMBLY

NOTICE:
* Be sure to support the air conditioning unit assembly when removing it because failure to do so may cause the bracket of the air conditioning unit assembly to break.
* When installing the air conditioning unit, eliminate static electricity by touching the vehicle body to prevent the components from being damaged.

(a) Temporarily tighten the air conditioning unit assembly with the bolt and nut.

(b) Engage the cooler drain hose as shown in the illustration.

NOTICE:
Connect the cooler drain hose firmly to prevent water leaks.

2. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY

(a) Install the instrument panel reinforcement assembly with the 6 bolts (A).

(b) Install the air conditioning unit assembly with the 3 bolts (B).

Bolt B - Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)

HINT
Tighten the bolts in the order shown in the illustration.

3. INSTALL AIR CONDITIONING UNIT ASSEMBLY

(a) Install the air conditioning unit assembly with the bolt and nut.

Bolt - Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)

Nut - Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)

4. INSTALL NO. 3 AIR DUCT SUB-ASSEMBLY

(a) Install the No. 3 air duct sub-assembly with the 2 nuts.

Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)

5. INSTALL LOWER DEFROSTER NOZZLE ASSEMBLY

(a) Engage the 6 claws and remove the lower defroster nozzle assembly.

(b) Engage the clamp.

6. INSTALL DEFROSTER NOZZLE ASSEMBLY

(a) Install the defroster nozzle assembly as shown in the illustration.

(b) Engage the 3 claws.

7. INSTALL NO. 2 INSTRUMENT PANEL BRACE SUB-ASSEMBLY

(a) Install the No. 2 instrument panel brace sub-assembly with the screw.

Torque : 4.0 Nm (41 kgf-cm, 35 in-lbf)

(b) Install the bolt and nut.

(c) Install the screw (B) and 2 nuts to the computer integration box RH.

(d) Engage each clamp.

(e) Connect each connector.

(f) Install the 3 screws (A).

(g) Install the bolt and connect the earth wire.

Torque : 8.4 Nm (86 kgf-cm, 74 in-lbf)

Text in Illustration

8. INSTALL NO. 1 INSTRUMENT PANEL BRACE SUB-ASSEMBLY

(a) Install the No. 1 instrument panel brace sub-assembly with the screw.

Torque : 4.0 Nm (41 kgf-cm, 35 in-lbf)

(b) Install the bolt and nut.

(c) Check that the power switch is off.

(d) Check that the cable is disconnected from the negative (-) battery terminal.

CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

(e) Connect the center airbag sensor connectors to the center airbag sensor assembly as shown in the illustration.

NOTICE:
When connecting any airbag connector, take care not to damage the airbag wire harness.

(f) Check that the waterproof sheet on the top of the center airbag sensor is not folded or deformed.

(g) Check that there is no looseness in the installation parts of the center airbag sensor assembly.

(h) Connect each connector.

(i) Engage each clamp and claw.

(j) Install the screw.

(k) Install the 2 bolts and connect the 2 earth wires.

Torque : 8.4 Nm (86 kgf-cm, 74 in-lbf)

Text in Illustration

9. INSTALL NO. 3 SIDE DEFROSTER NOZZLE DUCT

(a) Install the No. 3 side defroster nozzle duct with the clip.

10. INSTALL REAR NO. 1 AIR DUCT (w/ Rear Air Duct)

(a) Engage the 4 claws to install the rear No. 1 air duct.

11. INSTALL REAR NO. 3 AIR DUCT (w/ Rear Air Duct)

(a) Engage the 2 claws to install the rear No. 3 air duct.

(b) Engage the 2 claws and install the clip.

(d) Engage each claw to close the door scuff plate clamps as shown in the illustration.

12. INSTALL REAR NO. 2 AIR DUCT (w/ Rear Air Duct)

(a) Engage the 2 claws to install the rear No. 2 air duct.

(b) Engage the 2 claws and install the clip.

(c) Engage the fastener to install the floor carpet to the original position as shown in the illustration.

Text in Illustration

(d) Engage each claw to close the door scuff plate clamps as shown in the illustration.

13. INSTALL STEERING POST ASSEMBLY

for Brush Type Motor: Installation

for Brushless Type Motor: Installation

14. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY Installation

15. INSTALL COLUMN HOLE COVER SILENCER SHEET Installation

16. INSTALL NO. 2 AIR DUCT SUB-ASSEMBLY Installation

17. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY Installation

18. INSTALL PUSH ROD PIN Installation

19. INSTALL BRAKE PEDAL RETURN SPRING Installation

20. INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER

21. INSTALL STOP LIGHT SWITCH ASSEMBLY Installation

22. INSTALL DRIVER SIDE JUNCTION BLOCK ASSEMBLY Installation

23. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY Installation

24. INSTALL NO. 2 ANTENNA CORD SUB-ASSEMBLY Installation

25. INSTALL INSTRUMENT PANEL SAFETY PAD PLATE SUB-ASSEMBLY (for LHD) Installation

26. INSTALL POWER STEERING ECU ASSEMBLY (for Brush Type Motor) Installation

27. INSTALL POWER STEERING ECU ASSEMBLY (for Brushless Type Motor) Installation

28. INSTALL COMBINATION METER ASSEMBLY Installation

29. INSTALL NO. 1 HEATER TO REGISTER DUCT Installation

30. INSTALL COWL SIDE TRIM BOARD RH

HINT
Use the same procedure for the RH side and LH side.

31. INSTALL FRONT DOOR SCUFF PLATE RH

HINT
Use the same procedure for the RH side and LH side.

32. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY Installation

33. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY Installation

34. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY Installation

35. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY Installation

36. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD

37. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY Installation

38. INSTALL UPPER STEERING COLUMN COVER Installation

39. INSTALL LOWER STEERING COLUMN COVER Installation

40. INSTALL STEERING WHEEL ASSEMBLY Installation

41. INSTALL STEERING PAD Installation

42. INSTALL LOWER NO. 3 STEERING WHEEL COVER Installation

43. INSTALL LOWER NO. 2 STEERING WHEEL COVER Installation

44. INSTALL NO. 1 SWITCH HOLE BASE Installation

45. INSTALL UPPER INSTRUMENT PANEL FINISH PANEL ASSEMBLY Installation

46. INSTALL SHIFT LOCK CONTROL UNIT ASSEMBLY Installation

47. INSTALL AIR CONDITIONING CONTROL ASSEMBLY Installation

48. INSTALL CONSOLE BOX ASSEMBLY Installation

49. INSTALL BOX BOTTOM MAT Installation

50. INSTALL FRONT NO. 2 CONSOLE BOX INSERT Installation

51. INSTALL FRONT NO. 1 CONSOLE BOX INSERT Installation

52. INSTALL NO. 2 CONSOLE BOX MOUNTING BRACKET Installation

53. INSTALL ELECTRICAL KEY OSCILLATOR Installation

54. INSTALL REAR CONSOLE BOX ASSEMBLY (w/ Power Outlet Socket) Installation

55. INSTALL REAR CONSOLE BOX ASSEMBLY (w/o Power Outlet Socket) Installation

56. INSTALL CONSOLE BOX CARPET Installation

57. INSTALL UPPER CONSOLE PANEL (w/ Power Outlet Socket) Installation

58. INSTALL REAR CONSOLE BOX POCKET (w/ Power Outlet Socket) Installation

59. INSTALL UPPER INSTRUMENT PANEL ASSEMBLY Installation

60. CONNECT INSTRUMENT PANEL WIRE Installation

61. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL GARNISH Installation

62. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY

HINT
Use the same procedure for the RH side and LH side.

63. INSTALL NO. 2 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY Installation

64. INSTALL FRONT PILLAR GARNISH CORNER PIECE RH Installation

65. INSTALL FRONT PILLAR GARNISH RH

HINT
Use the same procedure for the RH side and LH side.

66. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY Installation

67. INSTALL NO. 1 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY Installation

68. INSTALL FRONT PILLAR GARNISH CORNER PIECE LH Installation

69. INSTALL FRONT PILLAR GARNISH LH Installation

70. INSTALL INSTRUMENT PANEL FINISH PANEL END RH Installation

71. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP RH Installation

72. INSTALL GLOVE COMPARTMENT DOOR Installation

73. INSTALL NO. 2 INSTRUMENT PANEL REGISTER Installation

74. INSTALL NO. 1 SIDE DEFROSTER NOZZLE Installation

75. INSTALL INSTRUMENT PANEL FINISH PANEL END LH Installation

76. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP LH Installation

77. INSTALL NO. 1 CENTER INSTRUMENT CLUSTER FINISH PANEL Installation

78. INSTALL NO. 1 INSTRUMENT PANEL REGISTER Installation

79. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL ASSEMBLY Installation

80. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH Installation

81. INSTALL FRONT DOOR SCUFF PLATE LH Installation

82. INSTALL NAVIGATION RECEIVER WITH BRACKET (w/ Navigation System) Installation

83. INSTALL RADIO RECEIVER WITH BRACKET (w/o Navigation System) Installation

84. INSTALL UPPER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY Installation

85. INSTALL INSTRUMENT CLUSTER FINISH PANEL GARNISH Installation

86. INSTALL LOWER CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY Installation

87. INSTALL INTEGRATION CONTROL AND PANEL ASSEMBLY Installation

88. CONNECT OUTLET HEATER WATER HOSE

(a) Using pliers, grip the claws of the clip and slide the clip to connect the outlet heater water hose.

89. CONNECT INLET HEATER WATER HOSE

(a) Using pliers, grip the claws of the clip and slide the clip to connect the inlet heater water hose.

90. CONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY

(a) Remove the attached vinyl tape from the pipe.

(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the air conditioning tube and accessory assembly.

Compressor oil:

ND-OIL 11 or equivalent

(c) Install the O-ring on the air conditioning tube and accessory assembly.

NOTICE:
* Keep the O-ring and O-ring fitting surfaces clean from dirt or any foreign objects.
* Do not use any compressor oil other than ND-OIL 11 or equivalent. If any compressor oil other than ND-OIL 11 or equivalent is used, compressor motor insulation performance may decrease, resulting in a leakage of electric power.

(d) Install the air conditioning tube and accessory assembly.

91. CONNECT SUCTION PIPE SUB-ASSEMBLY

(a) Remove the attached vinyl tape from the pipe.

(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the suction pipe sub-assembly.

Compressor oil:

ND-OIL 11 or equivalent

(c) Install the O-ring on the suction pipe sub-assembly.

NOTICE:
* Keep the O-ring and O-ring fitting surfaces clean from dirt or any foreign objects.
* Do not use any compressor oil other than ND-OIL 11 or equivalent. If any compressor oil other than ND-OIL 11 or equivalent is used, compressor motor insulation performance may decrease, resulting in a leakage of electric power.

(d) Install the suction pipe sub-assembly.

(e) Move the hook connector in the direction indicated by the arrow in the illustration.

(f) Insert the pipe joint into the fitting hole securely and tighten the bolt.

Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)

92. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY Installation

93. INSTALL COWL BODY MOUNTING REINFORCEMENT LH Installation

94. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY Installation

95. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation

96. INSTALL COWL SIDE VENTILATOR SUB-ASSEMBLY LH Installation

97. INSTALL COWL SIDE VENTILATOR SUB-ASSEMBLY RH Installation

98. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation

99. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation

100. INSTALL FRONT WIPER ARM HEAD CAP Installation

101. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

102. INSTALL REAR NO. 3 FLOOR BOARD Installation

103. INSTALL REAR DECK FLOOR BOX Installation

104. INSTALL REAR NO. 2 FLOOR BOARD (for Separate Type) Installation

105. ADD COOLANT (for Engine) Coolant (for Engine)

106. CHARGE WITH REFRIGERANT Service and Repair

107. WARM UP COMPRESSOR Service and Repair

108. INSPECT FOR REFRIGERANT LEAK Service and Repair

109. INSPECT FOR COOLANT LEAK (for Engine) Cooling System

110. INSPECT SHIFT LEVER Installation

111. INSPECT STEERING PAD

(a) Inspect the steering pad Steering Pad.

112. INSPECT SRS WARNING LIGHT

(a) Inspect the SRS warning light Diagnosis System.