Installation
HEATING / AIR CONDITIONING: CONDENSER: INSTALLATION
1. INSTALL CONDENSER ASSEMBLY WITH RECEIVER
(a) Install the hybrid radiator assembly to the condenser assembly with receiver with the 4 bolts.
Torque : 9.0 Nm (92 kgf-cm, 80 in-lbf)
(b) Install the condenser assembly with receiver as shown in the illustration.
HINT
If the condenser is replaced with a new one, add compressor oil to the new condenser.
Compressor oil:
ND-11 or equivalent
NOTICE:
Do not use any compressor oil other than ND-OIL 11 or equivalent. If any compressor oil other than ND-OIL 11 or equivalent is used, compressor motor insulation performance may decrease, resulting in a leakage of electric power.
2. INSTALL NO. 2 FAN SHROUD Installation
3. INSTALL HOOD LOCK SUPPORT SUB-ASSEMBLY Installation
4. CONNECT NO. 1 INVERTER COOLING HOSE
(a) Using pliers, grip the claws of the clip and slide the clip to connect the No. 1 inverter cooling hose.
NOTICE:
To prevent entry of foreign matter, do not remove the vinyl tape from the No. 1 inverter cooling hose and condenser assembly with receiver until just before installing the No. 1 inverter cooling hose.
5. CONNECT NO. 5 INVERTER COOLING HOSE
(a) Using pliers, grip the claws of the clip and slide the clip to connect the No. 5 inverter cooling hose.
NOTICE:
To prevent entry of foreign matter, do not remove the vinyl tape from the No. 5 inverter cooling hose and condenser assembly with receiver until just before installing the No. 5 inverter cooling hose.
6. CONNECT AIR CONDITIONER TUBE AND ACCESSORY ASSEMBLY
(a) Remove the vinyl tape from the pipe and the connecting part of the condenser assembly with receiver.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.
NOTICE:
Keep the O-ring and O-ring fitting surfaces clean from dirt or any foreign objects.
(c) Install the O-ring to the air conditioner tube and accessory assembly.
Compressor oil:
ND-OIL 11 or equivalent
NOTICE:
* Keep the O-ring and O-ring fitting surfaces clean from dirt or any foreign objects.
* Do not use any compressor oil other than ND-OIL 11 or equivalent. If any compressor oil other than ND-OIL 11 or equivalent is used, compressor motor insulation performance may decrease, resulting in a leakage of electric power.
(d) Install the air conditioner tube and accessory assembly on the condenser assembly with receiver with the bolt.
Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)
7. CONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE
(a) Remove the vinyl tape from the hose and the connecting part of the condenser assembly with receiver.
(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the hose joint.
NOTICE:
Keep the O-ring and O-ring fitting surfaces clean from dirt or any foreign objects.
Compressor oil:
ND-OIL 11 or equivalent
(c) Install the O-ring to the No. 1 cooler refrigerant discharge hose.
NOTICE:
* Keep the O-ring and O-ring fitting surfaces clean from dirt or any foreign objects.
* Do not use any compressor oil other than ND-OIL 11 or equivalent. If any compressor oil other than ND-OIL 11 or equivalent is used, compressor motor insulation performance may decrease, resulting in a leakage of electric power.
(d) Install the No. 1 cooler refrigerant discharge hose on the condenser assembly with receiver with the bolt.
Torque : 5.4 Nm (55 kgf-cm, 48 in-lbf)
8. INSTALL NO. 1 INVERTER BRACKET Installation
9. INSTALL NO. 1 MILLIMETER WAVE RADAR SENSOR BRACKET (w/ Dynamic Radar Cruise Control System)
(a) Engage the 2 guides.
(b) Install the No. 1 millimeter wave radar sensor bracket with the 2 bolts.
NOTICE:
Tighten the bolts in the order shown in the illustration to install the No. 1 millimeter wave radar sensor bracket.
Torque : 6.2 Nm (63 kgf-cm, 55 in-lbf)
10. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System) Installation
11. INSTALL FRONT BUMPER ASSEMBLY
Installation
12. CONNECT CABLE TO AUXILIARY BATTERY NEGATIVE TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.
13. INSTALL DECK FLOOR BOX RH Installation
14. INSTALL REAR DECK FLOOR BOX Installation
15. INSTALL NO. 2 DECK BOARD Installation
16. INSTALL NO. 1 DECK BOARD Installation
17. INSTALL DECK BOARD ASSEMBLY Installation
18. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT Service and Repair
19. ADD COOLANT (for Inverter) Coolant (for Inverter)
20. WARM UP COMPRESSOR Service and Repair
21. INSPECT FOR REFRIGERANT LEAK Service and Repair
22. INSPECT FOR COOLANT LEAK (for Inverter) Testing and Inspection
23. ADJUST HOOD SUB-ASSEMBLY
Adjustments
24. ADJUST MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System) Installation