Installation
WINDOW / GLASS: WINDSHIELD GLASS: INSTALLATION
1. INSTALL NO. 2 WINDSHIELD GLASS STOPPER
(a) Using a brush or a sponge, coat the application area of the No. 2 windshield glass stoppers with Primer G.
NOTICE:
* Do not apply too much primer.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
HINT
If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(b) Install 2 new No. 2 windshield glass stoppers onto the windshield glass, as shown in the illustration.
Text in Illustration
Standard Dimension:
NOTICE:
Only the 2-piece type No. 2 windshield glass stoppers are supplied. Use the 2-piece type stoppers even if the 1-piece type stoppers were used.
2. INSTALL NO. 1 WINDSHIELD GLASS STOPPER
(a) Install 2 new No. 1 windshield glass stoppers to the vehicle body, as shown in the illustration.
NOTICE:
Only the 2-piece type No. 1 windshield glass stoppers are supplied. Use the 2-piece type stoppers even if the 1-piece type stoppers were used.
3. INSTALL WINDSHIELD OUTSIDE MOULDING (for Standard Roof)
(a) Using a brush or a sponge, coat the application area of a new windshield outside moulding with Primer G.
NOTICE:
* Do not apply too much primer.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
HINT
If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(b) Install the windshield outside moulding onto the windshield glass, as shown in the illustration.
Text in Illustration
4. INSTALL WINDSHIELD OUTSIDE MOULDING LH (for Glass Roof)
(a) Using a brush or a sponge, coat the application area of a new windshield outside moulding LH with Primer G.
NOTICE:
* Do not apply too much primer.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
HINT
If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(b) Install the windshield outside moulding LH onto the windshield glass, as shown in the illustration.
Text in Illustration
5. INSTALL WINDSHIELD OUTSIDE MOULDING RH (for Glass Roof)
(a) Using a brush or a sponge, coat the application area of a new windshield outside moulding RH with Primer G.
NOTICE:
* Do not apply too much primer.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
HINT
If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(b) Install the windshield outside moulding RH onto the windshield glass, as shown in the illustration.
Text in Illustration
6. INSTALL WINDSHIELD OUTSIDE SUB MOULDING (for Glass Roof)
(a) Using a brush or a sponge, coat the application area of a new windshield outside sub moulding with Primer G.
NOTICE:
* Do not apply too much primer.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
HINT
If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(b) Install the windshield outside sub moulding onto the windshield glass, as shown in the illustration.
Standard Dimension:
NOTICE:
Center the windshield outside sub moulding so that the distance from each end to the edges of the windshield glass is equal.
7. INSTALL WINDOW GLASS ADHESIVE DAM
(a) Using a brush or a sponge, coat the application area of a new window glass adhesive dam with Primer G.
NOTICE:
* Do not apply too much primer.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
HINT
If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(b) Install the window glass adhesive dam onto the windshield glass, as shown in the illustration.
Text in Illustration
Standard Dimension:
8. INSTALL WINDSHIELD GLASS
(a) Position the windshield glass.
Text in Illustration
(1) Using suction cups, place the windshield glass in the correct position.
(2) Check that the whole contact surface of the windshield glass rim is perfectly even.
(3) Align the matchmarks on the windshield glass and vehicle body.
NOTICE:
Check that the windshield glass stoppers are attached to the vehicle body correctly.
(4) Remove the windshield glass.
(b) Using a brush, coat the installation surface on the vehicle body with Primer M.
Text in Illustration
NOTICE:
* Do not coat the adhesive with Primer M.
* Do not apply too much primer.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
HINT
If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(c) Using a brush or a sponge, coat the adhesive application area with Primer G.
Text in Illustration
Standard Dimension:
NOTICE:
* Do not apply too much primer.
* Allow the primer to dry for 3 minutes or more.
* Throw away any leftover primer.
HINT
* Apply Primer G onto the ceramic notches.
* If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
(d) Apply adhesive to the windshield glass.
Adhesive:
Toyota Genuine Windshield Glass Adhesive or equivalent
(1) Cut off the tip of the cartridge nozzle as shown in the illustration.
Standard Dimension:
HINT
After cutting off the tip, use all adhesive within the time described in the table below.
Usage Time Frame:
(2) Load the sealer gun with the cartridge.
(3) Apply adhesive to the windshield glass as shown in the illustration.
Text in Illustration
Standard Dimension:
HINT
Apply adhesive onto the ceramic notches.
(e) Install the windshield glass.
Text in Illustration
(1) Using suction cups, position the windshield glass so that the matchmarks are aligned, and press it in gently along the rim.
NOTICE:
* Check that the windshield glass stoppers are attached to the vehicle body correctly.
* Check the clearance between the vehicle body and windshield glass.
(2) Lightly press the front surface of the windshield glass to ensure that the windshield glass is securely fit to the vehicle body.
HINT
Press the glass with a force of 98 N (10 kgf, 22 lbf) or more.
(3) Using a scraper, remove any excess or protruding adhesive.
HINT
Apply adhesive onto the windshield glass rim.
(4) Hold the windshield glass using protective tape until applied adhesive becomes hard.
NOTICE:
Do not drive the vehicle for the time described in the table below.
Minimum Time:
9. INSPECT FOR LEAK AND REPAIR
(a) After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.
(b) If water leaks into the cabin, allow the water to dry and add adhesive.
(c) Remove the protective tape.
10. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/o EC Mirror) Installation
11. INSTALL INNER REAR VIEW MIRROR ASSEMBLY (w/ EC Mirror) Installation
12. CONNECT ROOF HEADLINING ASSEMBLY
Installation
13. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Installation
14. INSTALL FRONT VENTILATOR ASSEMBLY Installation
15. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH Installation
16. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH Installation
17. INSTALL FRONT WIPER ARM HEAD CAP Installation