A/T Secondary Shaft 2nd Gear and 5th Gear Axial Clearance Inspection

A/T Secondary Shaft 2nd Gear and 5th Gear Axial Clearance Inspection

Special Tools Required

- Driver Handle, 40 mm I.D. 07746-0030100

1. Slide the idler gear (A) over the secondary shaft (B) in the direction shown.






2. Place the idler gear (A) on press bases (B), and place a spacer (C) between the secondary shaft (D) and the press to prevent damaging the secondary shaft.





3. Install the idler gear using a press.

4. Install the 49 x 66 x 3 mm thrust needle bearing (A), the 45 x 50 x 25 mm needle bearing (B), 5th gear (C), the 49 x 66 x 3 mm thrust needle bearing (D), and the 5th gear collar (E) on the secondary shaft (F).






5. Press the 5th gear collar into place using the 40 mm driver handle and the press.






6. Install the 2nd/5th clutch (A) and the selected 2nd gear collar (B) on the secondary shaft (C).






7. Install the ball bearing (A) over the secondary shaft (B), then press it into place using the 40 mm driver handle and the press.






8. Secure the idler gear (A) on the secondary shaft (B) in a bench vise with wood blocks, install the old lock bolt (C), and tighten it to 79 N-m (8.0 kgf-m, 58 lbf-ft).

NOTE: After this procedure, remove wood chips that may be stuck to the gear.






9. Measure the clearance between the 2nd gear collar (A) and the ball bearing (B) with a feeler gauge (C) in at least three places. Use the average as the actual clearance.










10. If the clearance is out of the standard, remove the 2nd gear collar and measure its height.





11. Select and install a new 2nd gear collar, then recheck the clearance.

2ND GEAR COLLAR