Operation CHARM: Car repair manuals for everyone.

Part 3




Fuel and Emissions System Description

Catalytic Converter System

Warm Up/Three Way Catalytic Converter (WU-TWC) and Under-Floor Three Way Catalytic Converter (TWC)

The WU-TWC/TWC converts hydrocarbons (HC), carbon monoxide (CO), and oxides of nitrogen (NOx) in the exhaust gas to carbon dioxide (CO2), nitrogen (N2), and water vapor.

WU-TWC





TWC





Exhaust Gas Recirculation (EGR) System

Refer to the system diagram to see a functional layout of the system.

EGR Valve

The EGR valve lowers peak combustion temperatures and reduces oxides of nitrogen emissions (NOx) by recirculating exhaust gas through the intake manifold and into the combustion chambers.

Positive Crankcase Ventilation (PCV) System

The PCV valve prevents blow-by gasses from escaping into the atmosphere by venting them into the intake manifold.






Evaporative Emission (EVAP) Control System

Refer to the system diagram to see a functional layout of the system.

EVAP Canister

The EVAP canister temporarily stores fuel vapor from the fuel tank until it can be purged back into the engine and burned.

EVAP Canister Purge Valve

When the engine coolant temperature is below 140 °F (60 °C), the PCM turns off the EVAP canister purge valve which cuts vacuum to the EVAP canister.






Fuel Tank Pressure (FTP) Sensor

The FTP sensor converts fuel tank absolute pressure into an electrical input to the PCM.






EVAP Canister Vent Shut Valve

The EVAP canister vent shut valve is on the EVAP canister.

The EVAP canister vent shut valve controls the venting of the EVAP canister.






Fuel Cap Warning Message

The PCM detects a loose or missing fuel fill cap as an evaporative system leak and alerts the driver by showing a warning message in the multi-information display.

First drive cycle

The first time a leak is detected a "TIGHTEN FUEL CAP" message appears in the multi-information display (A). To scroll to another message, press the select/reset button. The "TIGHTEN FUEL CAP" message will appear each time you restart the engine until the system turns the message off. Turn the engine off then replace or tighten the fuel fill cap until it clicks at least once.






To make the message go off (with the HDS)

Procedure

1. Tighten the fuel fill cap until it clicks.

2. Clear the Temporary DTC with the HDS.

3. Verify there is no leak by doing the EVAP FUNCTION TEST in the INSPECTION MENU with the HDS.

To make the message go off (without the HDS)

Procedure

4. Tighten the fuel fill cap until it clicks.

5. Start the engine, then turn the ignition switch to LOCK (0).

6. Repeat step 5 two more times.

Electronic Throttle Control System Diagram

The electronic throttle control system consists of the throttle actuator, throttle position (TP) sensor A/B, accelerator pedal position (APP) sensor A/B, the electronic throttle control system (ETCS) control relay, and the PCM.






Intake Manifold Tuning (IMT) Valve System

Engine power is adjusted by opening and closing the intake manifold tuning (IMT) actuator. When the valve is closed, there is high torque at low engine speed. When the valve is open, there is high torque at high engine speed.

The intake manifold tuning (IMT) valve actuator contains a sensor that detects the IMT valve position and sends it to the PCM.






Exhaust Gas Recirculation (EGR) System Diagram

The EGR system reduces oxides of nitrogen (NOx) emissions by recirculating exhaust gas through the EGR valve and the intake manifold into the combustion chambers. The PCM memory contains the ideal EGR valve position for various operating conditions.

The EGR valve position sensor detects the amount of EGR valve lift, and sends it to the PCM. The PCM then compares it with the ideal lift in its memory (based on signals sent from other sensors). If there is any difference between the two, the PCM cuts current to the EGR valve.






Evaporative Emission (EVAP) Control Diagram

The EVAP controls minimize the amount of fuel vapor escaping to the atmosphere. Vapor from the fuel tank is temporarily stored in the EVAP canister until it can be purged from the canister into the engine and burned.

- The EVAP canister is purged by drawing fresh air through it and into a port on the intake manifold.
The purging vacuum is controlled by the EVAP canister purge valve, which operates whenever engine coolant temperature is above 140 °F (60 °C).

- During refueling, the fuel tank vapor control valve opens with the pressure in the fuel tank, and feeds the fuel vapor to the EVAP canister.





PCM Circuit Diagram





PCM Circuit Diagram (cont'd)









PCM Circuit Diagram (cont'd)









PCM Circuit Diagram (cont'd)









PCM Circuit Diagram (cont'd)









PCM Circuit Diagram (cont'd)









PCM Circuit Diagram (cont'd)