Fuel Pressure Regulator Replacement

Fuel Pressure Regulator Replacement

1. Relieve the fuel pressure Service and Repair.

2. Remove the charge air cooler.

3. Remove the fuel pressure regulator cover (A).





4. Disconnect the fuel return hose (B), and vacuum hose (C).

5. Loosen the nut (A), then remove the fuel pressure regulator (B).





6. Coat the new O-ring (C) with clean engine oil, and install the fuel pressure regulator into the fuel pressure regulator base (D) by hand until the washer (E) is pressed between the base and the regulator.

NOTE:

- Do not fully tighten the fuel pressure regulator yet.
- Do not use any other oil or fluid.

7. Make sure the fuel return pipe (A) is positioned as shown. If needed, turn the fuel pressure regulator counterclockwise to line up the pipe.

NOTE:

- Do not turn the fuel pressure regulator clockwise.
- Do not turn the fuel pressure regulator counterclockwise more than once complete turn.





8. Tighten the nut (B) to the specified torque.

9. Connect the fuel return hose and vacuum hose.

10. Turn the ignition switch to ON (II), but do not operate the starter. After fuel pump runs for about 2 seconds, the fuel rail is pressurized. Repeat this two or three times, then check for leaks.

11. Install the fuel pressure regulator cover, then install the charge air cooler.