Water Outlet Removal/Installation

Water Outlet Removal and Installation

Removal

1. Drain the engine coolant Service and Repair.

2. Remove the air cleaner Service and Repair.

3. Remove the charge air cooler.

4. Remove the air bypass outlet pipe (A).






5. Remove the ignition coil cover (A) and the fuel feed pipe mounting bolt (B).






6. Disconnect the engine wire harness connectors, and remove the wire harness clamps from the cylinder head.

- CMP sensor A (Intake) connector
- CMP sensor B (Exhaust) connector
- EVAP canister purge valve connector

7. Remove the harness holder from the bracket.






8. Remove the EVAP canister purge valve mounting bracket (A) from the cylinder head.






9. Remove the harness holder bracket (A).





10. Disconnect the upper radiator hose (B) and the water bypass hose (C), then remove the upper water outlet (D).

11. Disconnect the heater hose (A) and the water bypass hoses (B), then remove the lower water outlet (C).






Installation

1. Install the lower water outlet (A) with a new O-ring (B), then install the water bypass hoses (C) and heater hose (D).






2. Install the upper water outlet (A) with a new O-ring (B), then connect the upper radiator hose (C) and the water bypass hose (D).





3. Install the harness holder bracket (E)

4. Install the EVAP canister purge valve mounting bracket.






5. Install the harness holder.






6. Install the engine wire harness connectors and the wire harness clamps to the cylinder head.

- CMP sensor A (Intake) connector
- CMP sensor B (Exhaust) connector
- EVAP canister purge valve connector

7. Install the ignition coil cover (A) and the fuel feed pipe mounting bolt (B).






8. Install the air bypass outlet pipe.






9. Install the charge air cooler.

10. Install the air cleaner Service and Repair.

11. Refill the radiator with engine coolant, and bleed the air from the cooling system with the heater valve open Service and Repair.

12. Clean up any spilled engine coolant.