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Front Suspension - Noise When Driving Over Rough Roads

Group: 40

Number: 98-02

Date: Sept. 3, 1998

Subject: Front Suspension, Noisy

Model(s):
A4 1996 -->
A6 1998 -->
A8 1997 -->

Condition

Clunking or rattling noise from one or both sides of front suspension when driving over rough roads.

May be caused by shipping spacers not being removed during the Pre-Delivery Inspection.

Service

- Raise vehicle on hoist,





- Check that all shipping spacers (two per side) were removed during the Pre-Delivery Inspection.

Note:
Spacers are installed to protect the vehicle during shipping.

Discard spacers after removal.

- Road test vehicle after spacer removal.

^ During the road test, rubber stop should slip into spring seat on the first jounce.





- After road test, inspect rubber stop for proper positioning:

If stop is not properly positioned into spring seat:

- Lubricate upper edge of rubber stop with silicone grease/spray (acid free) and twist stop into the spring seat manually.