Clutch Hydraulic System, Servicing

Clutch hydraulic system, servicing






1. Brake fluid reservoir
2. Supply hose
- For clutch master cylinder
3. Hose/line assembly
- With threaded connections on clutch master cylinder and clutch slave cylinder
4. Line fitting
- 15 Nm (11 ft. lbs.)
5. Mounting bracket
6. Clutch pedal
- Removing and installing, Clutch Pedal and Over-Center Spring, Removing and Installing
7. Socket head bolt
- 20 Nm (15 ft. lbs.)
8 Pin and locking plate
9. Clutch master cylinder
- Removing and installing, Service and Repair
10. Transmission
11. Clutch slave cylinder

CAUTION:

- Do not operate after the clutch pedal has been removed. Brake fluid must not be allowed to get onto the transmission. Coat plunger of clutch slave cylinder with copper grease e.g. Z381 351 TE

- For clutch slave cylinders with plastic support ring, lightly lubricate outer surface of ring before installing
- When installing, push in until bolt can be installed
12. Bleeder valve
- 4.5 Nm (40 inch lbs.)
- Observe all CAUTIONS, WARNINGS, Notes and procedures when bleeding, Service and Repair

CAUTION: Fill the brake fluid reservoir up to the "max" marking with brake fluid before bleeding the hydraulic clutch system with the brake bleeder.

13. Bracket
- Mounted to transmission
14. Bolt
- > 8DVA 000 504 bolt:
- 25 Nm (18 ft. lbs.)
- 8DVA 000 505 > socket head bolt:
- 20 Nm (15 ft. lbs.)
15. Nut
- 2 Nm (18 inch lbs.)
16. Seal
- Must not be removed
17. Nut
- 20 Nm (15 ft. lbs.)