Operation CHARM: Car repair manuals for everyone.

5 SPD. M/T 012/01W FWD


5 SPD. M/T 012/01W FWD

Clutch





2 - Bolt for flywheel
^ Always replace
^ Vehicles without dual mass flywheel 60 Nm +turn 90° further
^ Vehicles with dual mass flywheel
- Bolt length 22 mm 60 Nm + turn 90° further
- Bolt length 42 mm 60 Nm + turn 180° further
3 - Clutch plate
4 - Pressure plate
5 - Bolt, 25 Nm
^ Loosen and tighten gradually over several stages in diagonal sequence


Fig. 1 Centering clutch plate and removing and installing pressure plate:





- Loosen and tighten bolts gradually over several stages in diagonal sequence 25 Nm.

Fig. 2 Checking ends of diaphragm spring:





- Wear up to half the thickness of the diaphragm spring is permitted.

Note: When performing repairs always match up clutch pressure plate and clutch plate by checking engine code (see Parts Supplier).

Fig. 3 Checking spring connection and riveted fastenings:





- Check spring connection between pressure plate and cover for cracks and make sure rivet fastenings are seated tightly.
- Replace clutches with damaged springs or loose riveted fastenings arrows-.