Operation CHARM: Car repair manuals for everyone.

Clutch Release Mechanism, Servicing







Clutch release mechanism, servicing
1. Transmission
2. Ball stud, 25 Nm
^ Lubricate with MoS2 grease
3. Input shaft oil seal
4. Guide sleeve
^ With vulcanized O-ring
^ If O-ring is damaged, replace guide sleeve and O-ring together
^ Lubricate guide sleeve with MoS2 grease around release bearing
5. Retaining spring
^ Secure to clutch release lever
6. Securing bolt, 20 Nm
7. Clutch release lever
8. Release bearing Do not wash out bearing, only wipe Replace noisy bearings
^ Lubricate surfaces which contact release lever with MoS2 grease
9. Collar bolts, 25 Nm
10. Slave cylinder
11. Plunger
^ Grease end of plunger with MoS2 grease
12. Assembly bolt
^ Secures the clutch release lever when installing transmission
^ Unscrew after transmission has been installed

Notes: If the assembly bolt (Item 12) is not available, an M8 x 35 bolt can be used.