Operation CHARM: Car repair manuals for everyone.

Front Coolant Line, Removing and Installing



Front coolant line, removing and installing

Special tools and equipment

3094 Hose clamps:





^ Oil receptacle

Removing

Note: All cable ties opened or cut during engine removal must be reinstalled at the same locations during installation.

- Remove intake manifold.
- Remove toothed belt.
- Remove camshaft gears from left cylinder head.





- Unscrew bolts -1- and -2- and remove toothed belt guard at left rear.
- Place oil pan underneath.





- Clamp off two hoses at hydraulic fluid supply line using 3094 hose clamps.
- Disconnect both hydraulic hoses from supply line.
- Disconnect coolant hoses at front coolant line.





- Remove bolts -1- and -2- and move pipes at coolant line to side.
- Remove coolant line toward front (arrow).

Installing
Installation is reverse of removal, noting the following:

Note:
^ Secure all hose connections using hose clamps appropriate for the model type:
^ Replace O-rings.

- Clean and/or smooth O-ring sealing surface before installing.
- Coat new O-ring with G12 and slide onto coolant line.
- Slide front coolant line into hole at rear coolant line.
- Install intake manifold.
- Install toothed belt (adjust timing).
- Fill power steering with fluid and bleed steering system:

Tightening torques