Operation CHARM: Car repair manuals for everyone.

Central Tube






Central Tube

Special tools, testers and auxiliary items required

Pry lever (80 - 200)





Torque Wrench (V.A.G 1331)





Torque Wrench (V.A.G 1783)





Removing

- Remove instrument panel. Refer to => [ Instrument Panel ] Instrument Panel.

- Remove bolts - 1 - (Qty. 2) of fuse carrier - 2 -.





Tightening specification: 3 Nm

- Lay down fuse carrier with connected wires.

- Disengage wiring harness on instrument panel carrier and free it up.

- Remove bolts - 1 - (Qty. 2) of 3-socket relay carrier - 2 -.





Tightening specification: 3 Nm

- Remove nuts - 3 - (Qty. 2) of 6-socket relay carrier - 4 - with control module for vehicle electrical system.

Tightening specification: 2.4 Nm

- Lay down relay carrier with connected wires.

- Remove wiring harness behind relay carriers from central tube and free it up.

- Remove bolt - 2 - of pedal bracket.





Tightening specification: 23 Nm

- Remove bolts - 1 - (Qty. 4).

Tightening specification: 22 Nm

- Place steering column in driver's footwell.

- Remove bolts - 1 - (Qty. 4) of left brace.





Tightening specification: 9 Nm

- Remove screw - 2 -.

Tightening specification: 8 Nm

If brace remains installed, it is sufficient to only loosen bolt - 3 - and swing brace downward.

- Loosen/remove bolt - 3 - (front mount for brace on air conditioner).

Tightening specification: 8 Nm

- Remove support or tilt it downward.

- Disengage air guide at air conditioner - arrows 1 - and remove it upward - arrows 2 -.





- Remove bolts - 1 - (Qty. 4).





Tightening specification: 9 Nm

- Expose cable - 2 -.

- Remove right support.

- Remove bolts - 1 - (Qty. 2) of bracket for air conditioner.





Tightening specification: 11 Nm

- Pry both cover caps - 3 - out with a screwdriver.





- Loosen hex nuts - 4 - a few turns.

- Loosen wiper arm - 2 - from wiper axle by tilting slightly.

- Completely remove hex nuts and remove wiper arm.

- Remove securing clips - 1 - and remove cowl panel grille - 5 -.

- Remove E-box plenum chamber cover - arrows -.





- Carefully pry off mounting bracket - arrow - assisted with a screwdriver and lay Engine Control Module (ECM) with attached wires aside.





- Unclip retaining bracket.

- If present, lay aside transmission control module with wiring connected.

- Remove bolts - 2 - (Qty. 2) of connector station.





Tightening specification: 3 Nm

- Remove central tube bolt - 1 - for instrument panel in plenum chamber.

Tightening specification: 6 Nm

- Remove left bolts - 1 - (Qty. 2).





Tightening specification: 35 Nm

- Remove upper bolt - 3 -. Tightening specification 6 Nm.

- Unscrew Ground (GND) wires - 2 -.

- Remove right bolt - 2 -.





Tightening specification: 35 Nm

- Unscrew Ground (GND) wires - 1 -.

- Pull instrument panel central tube forward a few mm.

- Pull out pins - 2 - (Qty. 2) preferably upward using a small screwdriver.





- Free up electrical wiring harness behind vent.

- Remove air guide upward - arrow -.

- Unscrew Ground (GND) wires - 1 -.

- Press off wiring harness behind central tube for instrument panel from central tube for instrument panel - arrows -.





To do so, use pry lever (80 - 200).





- Remove instrument panel central tube.

Installing

To install, perform the steps used in removal in reverse order.