Fuel Injectors, Checking
Fuel Injectors, Checking
The following procedure is used to diagnose (N30, N31, N32, N33, N83, N84)
Special tools, testers and auxiliary items required
• Multimeter.
• Diode test lamp (12V).
• Wiring diagram.
Test requirements
• The Fuel Injectors (N30, N31, N32, N33,N83,N84 ) fuses OK.
• The Engine Speed (RPM) Sensor (G28) OK.
• Battery voltage at least 12.5 volts.
• All electrical consumers such as, lights and rear window defroster, switched off.
• Vehicles with automatic transmission, shift selector lever into position " P" or "N".
• A/C switched off.
• Ground (GND) connections between engine/transmission/chassis OK.
• Ignition switched off.
Test procedure
- Perform a preliminary check to verify the customers complaint. Refer to => [ General Diagnosis ] General Diagnosis.
Start diagnosis
- Remove the rear engine cover - arrows -.
Right bank
- Disconnect the 6 pin electrical harness connector - 1 - for Fuel Injectors (N30, N31, N32) from the right rear of the engine.
Left bank
- Disconnect the 14 pin electrical harness connector - 3 - for Fuel Injectors (N33, N83, N84) from the left rear of the engine.
Checking internal resistance
- Using a Multimeter, check the Fuel Injectors for resistance.
Right bank
Left bank
Specified value: 12 to 13 ohms (at room temperature).
• With an engine at operating temperature, the resistance of the fuel injectors increases by approx. 4 to 6 ohms.
If any of the specified values are not obtained:
- Replace the malfunctioning Fuel Injector.
If the specified values are obtained:
Checking activation
- Connect a diode test lamp (12V) to the electrical harness connector terminals of the Fuel Injector to be tested.
Right bank
Left bank
- Operate the starter briefly.
• Voltage testers do not go out completely during low current pick-up between activations by the ECM, but rather continue to glow a little and then get slightly brighter during activation.
The LED must light up.
- Switch the ignition off.
If the LED does not light up:
Checking wiring
If the manufacturers test box is being used. Perform the following step.
- Install the test box. Refer to Fuel Injection and Ignition Repair Information.
If the manufacturers test box is not being used. Perform the following step.
- Remove the Engine Control Module (ECM) (J623 ). Refer to => [ ECM, Removing and Installing ] ECM, Removing and Installing.
- Using a Multimeter, check the Fuel Injector electrical harness connector terminals to the Engine Control Module (ECM) (J623) electrical harness connector T60 terminals for an open circuit.
Right bank
Left bank
Specified value: 1.5 ohms Max.
If any of the specified values are not obtained:
- Check the wiring for a short circuit to each other, Battery (+), and Ground (GND).
- Check the electrical harness connector for damage, corrosion, lose or broken terminals.
- If necessary, repair the faulty wiring connection.
If no malfunction is detected in the wiring:
- Replace the Engine Control Module (ECM) (J623 ). Refer to => [ ECM, Removing and Installing ] ECM, Removing and Installing.
- Install the rear engine cover - arrows -.
Final procedures
After the repair work, the following work steps must be performed in the following sequence:
1. Check the DTC memory. => [ Diagnostic Mode 03 - Read DTC Memory ] Diagnostic Mode 03 - Read DTC Memory.
2. If necessary, erase the DTC memory. => [ Diagnostic Mode 04 - Erase DTC Memory ] Diagnostic Mode 04 - Erase DTC Memory.
3. If the DTC memory was erased, generate readiness code. => [ Readiness Code ] Monitors, Trips, Drive Cycles and Readiness Codes.
- End of diagnosis.