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Fuel Injectors, Checking






Fuel Injectors, Checking

The following procedure is used to diagnose (N30, N31, N32, N33, N83, N84)

Special tools, testers and auxiliary items required

Multimeter.

Diode test lamp (12V).

Wiring diagram.

Test requirements

The Fuel Injectors (N30, N31, N32, N33,N83,N84 ) fuses OK.

The Engine Speed (RPM) Sensor (G28) OK.

Battery voltage at least 12.5 volts.

All electrical consumers such as, lights and rear window defroster, switched off.

Vehicles with automatic transmission, shift selector lever into position " P" or "N".

A/C switched off.

Ground (GND) connections between engine/transmission/chassis OK.

Ignition switched off.

Test procedure

- Perform a preliminary check to verify the customers complaint. Refer to => [ General Diagnosis ] General Diagnosis.

Start diagnosis

- Remove the rear engine cover - arrows -.





Right bank

- Disconnect the 6 pin electrical harness connector - 1 - for Fuel Injectors (N30, N31, N32) from the right rear of the engine.





Left bank

- Disconnect the 14 pin electrical harness connector - 3 - for Fuel Injectors (N33, N83, N84) from the left rear of the engine.





Checking internal resistance

- Using a Multimeter, check the Fuel Injectors for resistance.

Right bank





Left bank





Specified value: 12 to 13 ohms (at room temperature).

With an engine at operating temperature, the resistance of the fuel injectors increases by approx. 4 to 6 ohms.

If any of the specified values are not obtained:

- Replace the malfunctioning Fuel Injector.

If the specified values are obtained:

Checking activation

- Connect a diode test lamp (12V) to the electrical harness connector terminals of the Fuel Injector to be tested.

Right bank





Left bank





- Operate the starter briefly.

Voltage testers do not go out completely during low current pick-up between activations by the ECM, but rather continue to glow a little and then get slightly brighter during activation.

The LED must light up.

- Switch the ignition off.

If the LED does not light up:

Checking wiring

If the manufacturers test box is being used. Perform the following step.

- Install the test box. Refer to Fuel Injection and Ignition Repair Information.

If the manufacturers test box is not being used. Perform the following step.

- Remove the Engine Control Module (ECM) (J623 ). Refer to => [ ECM, Removing and Installing ] ECM, Removing and Installing.

- Using a Multimeter, check the Fuel Injector electrical harness connector terminals to the Engine Control Module (ECM) (J623) electrical harness connector T60 terminals for an open circuit.

Right bank





Left bank





Specified value: 1.5 ohms Max.

If any of the specified values are not obtained:

- Check the wiring for a short circuit to each other, Battery (+), and Ground (GND).

- Check the electrical harness connector for damage, corrosion, lose or broken terminals.

- If necessary, repair the faulty wiring connection.

If no malfunction is detected in the wiring:

- Replace the Engine Control Module (ECM) (J623 ). Refer to => [ ECM, Removing and Installing ] ECM, Removing and Installing.

- Install the rear engine cover - arrows -.





Final procedures

After the repair work, the following work steps must be performed in the following sequence:

1. Check the DTC memory. => [ Diagnostic Mode 03 - Read DTC Memory ] Diagnostic Mode 03 - Read DTC Memory.

2. If necessary, erase the DTC memory. => [ Diagnostic Mode 04 - Erase DTC Memory ] Diagnostic Mode 04 - Erase DTC Memory.

3. If the DTC memory was erased, generate readiness code. => [ Readiness Code ] Monitors, Trips, Drive Cycles and Readiness Codes.

- End of diagnosis.