Transmission Cover
Transmission Cover
Special tools, testers and auxiliary items required
• Thrust plate (VW 401)
• Thrust plate (VW 402)
• Press tool (VW 408 A)
• Thrust disc (VW 412)
• Thrust pad (VW 512)
• Sleeve (VW 519)
• Thrust pad (VW 447 i)
• Holding fixture (VW 801)
• Guide pin (10 - 15)
• Centering mandrel (3176)
• Torque wrench (V.A.G 1331)
• internal puller (Kukko 21/2)
• Internal puller (Kukko 21/5)
• Internal puller (Kukko 21/6)
• Counter-support (Kukko 22/2)
Pulling roller bearing for output shaft out of transmission cover
A Counter-support, e.g. (Kukko 22/2)
B Internal puller 37... 46 mm, e.g. (Kukko 21/6)
• Always replace needle roller bearing after pulling out.
Pressing new roller bearing for output shaft into transmission cover as far as the stop (press in carefully)
Support transmission cover with thrust plate (VW 447 i) directly below bearing mounting.
Pulling out ball sleeve - C - from transmission cover
A Counter-support, e.g. (Kukko 22/2)
B Internal puller 14.5 to 18.5 mm, e.g. (Kukko 21/2)
Driving ball sleeve into transmission cover until flush
Install ball sleeve - 1 - and - 2 - so that side with lettering (thicker metal) faces guide pin ( 10 - 15) or centering mandrel (3176).
• Due to the housing depth use centering mandrel ( 3176) for driving in ball sleeve - 2 -.
Pulling roller bearing for input shaft out of transmission cover
Shorten (cut off) lubricating unit in needle roller bearing in order to insert internal puller - B -.
A Counter-support, e.g. (Kukko 22/2)
B Internal puller 30... 37 mm, e.g. (Kukko 21/5)
• Always replace needle roller bearing after pulling out.
Pressing new roller bearing for input shaft into transmission cover as far as stop (press in carefully)
Support transmission cover with thrust plate (VW 447 i) directly below bearing mounting.
Securing needle roller bearing and needle bearing in transmission cover.
- Insert retaining plate - 2 - with high shoulder - arrow - facing needle bearing - 1 - into transmission cover.
- Tighten bolt - 3 - to 24 Nm.