Operation CHARM: Car repair manuals for everyone.

Fuel Pressure Sensor, Checking






Fuel Pressure Sensor, Checking

Special tools, testers and auxiliary items required

Multimeter.

Wiring diagram.

Test requirements

Fuel Pump (FP) Control Module (J538)OK

Fuses for engine electronics OK.

Fuel filter OK.

Parking brake engaged.

Battery voltage at least 12.5 V.

Vehicles with automatic transmission, shift selector lever into position "P" or "N".

All electrical consumers such as, lights and rear window defroster, switched off (radiator fan must not run during test).

A/C switched off.

The fuel tank at least 1/4 full.

Ignition switched off.

Test procedure

- Perform a preliminary check to verify the customer's complaint. Refer to => [ Preliminary Check ] Preliminary Check.

Checking voltage





- Disconnect the 14 pin electrical harness connector - 3 -for Fuel Pressure Sensor (G247) from the left rear of the engine.

- Using a Multimeter , check the Fuel Pressure Sensor (G247) for voltage at the 14 pin electrical harness connector terminals.





If specified value is obtained:

- Replace the Fuel Pressure Sensor (G247).

If the specified value was not obtained:

Checking wiring connections

If the manufacturers test box is being used, perform the following step.

- Connect the Test Box 105 Pin (VAG1598/42) with Adapter Cable (1598/39-1).

If the manufacturers test box is not being used, perform the following step.

- Remove the Engine Control Module (ECM) (J623) => [ Engine Control Module, Replacing ] Engine Control Module, Replacing.

- Using a Multimeter , check the following wire connections for an open circuit.





Specified value: 1.5 ohms max.

If the specification is not obtained:

- Check the wiring for a short circuit to Battery positive (+) or an open circuit.

- If necessary, repair the wiring connection.

If no malfunctions are found in wiring:

- Replace the Engine Control Module (ECM) (J623). Refer to=> [ Engine Control Module, Replacing ] Engine Control Module, Replacing

- Assembly is performed in the reverse of the removal.

After repair work, the following work steps must be performed in the following sequence:

1. Check the DTC memory. Refer to => [ Diagnostic Mode 03 - Read DTC Memory ] Diagnostic Mode 03 - Read DTC Memory.

2. If necessary, erase the DTC memory. Refer to => [ Diagnostic Mode 04 - Erase DTC Memory ] Diagnostic Mode 04 - Erase DTC Memory.

3. If the DTC memory was erased, generate readiness code. Refer to => [ Readiness Code ] Monitors, Trips, Drive Cycles and Readiness Codes.