Operation CHARM: Car repair manuals for everyone.

Backrest Cover and Upholstery






Backrest Cover and Upholstery

CAUTION!
Observe the safety precautions for repairs on airbags.

Special tools, testers and auxiliary items required

Upholstery clip pliers (V.A.G 1634)

Drill machine

Protective eyewear

Drill bit dia. 12 mm

Cover and Upholstery, Separating from Backrest Frame





1 Side fastening strip

2 Side airbag connector

3 Locking tab

4 Side airbag, driver/passenger side

5 Rivet

6 Protective cover for side airbag

7 Bolt

Tightening specification 10 Nm

replace after each disassembly

8 Cover and upholstery

Removing

- Disconnect the battery ground (GND) strap =>.

- Remove seat => [ Power Front Memory Seat ] Power Front Memory Seats.

- Remove on vehicles with a DVD player => [ DVD Player Guide, Removing and Installing ].

- Remove the backrest => [ Front Backrest ] Power Front Memory Seats.

- Remove headrest => [ Headrests with Locking Mechanism ] Power Front Memory Seats.

- Remove headrest guides => [ Headrest Guides ] Front Seat Covers and Upholstery, Power Memory Seats.

- Remove backrest cover panel => [ Backrest Cover ] Power Front Memory Seats.

- Pry out lower grip channels - 12 - (Qty. 3).

- Disengage side fastening strips - 10 - (Qty. 2) and - 11 - (Qty. 2).

- Remove upper fastening strips - 9 - (Qty. 2).

- Cut upholstery clips - 13 - (Qty. 4) at protective cover for side airbag - 6 -.

- Press latch - 3 - downward and disconnect electrical harness connector for side airbag - 2 -.

- Remove screw - 7 -.

- Drill out rivet - 5 -.

- Push side airbag - 4 - up and remove.

- Remove wiring harness upward.

- Remove adhesive tape from wiring harness.

- Remove backrest heating cable from backrest frame.

- Remove upholstery with cover.

Installing

To install, perform the steps used in removal in reverse order. When doing so, note the following:

- Make sure that airbag cable - 16 - runs through cable guide - 17 - and is secured by clip - 15 - to backrest frame.

- Use upholstery clip pliers (V.A.G 1634) to install new upholstery clips on protective cover for side airbag.

9 Upper fastening strips (Qty. 2)

10 Side fastening strips (Qty. 2)

11 Side fastening strips (Qty. 2)

12 Lower fastening strips (Qty. 3)

13 Upholstery clips (4x)

14 Ground cable

15 Clip

16 Airbag cable

17 Cable guide

DVD Player Guide, Removing and Installing





Removing

DVD player removed.

- Unclip the trim - 2 - for the connector - arrow -.

- Drill out the guides - 1 - and - 3 - for the DVD player using a 12 mm drill dia..







CAUTION!
Danger of destroying the backrest cover and cushion.

The guides are held in the backrest frame by the retaining tabs - arrows -.

When removing, drill out only up to dimension - a - = 35 mm.

Installing





The guide mounts - 1 - and - 3 - on the backrest must free of contaminants.

- Align the backrest cover and install the guides into the mounts.

The guides - 1 - and - 3 - can be installed in only one position.

The release buttons must face outside.

- Install the trim - 2 -.

The trim can be installed in only one position.

Ignore the - arrow -.

Cover, Separating from Upholstery





1 Cover

Removing

- Cut upholstery clips - 3 -.

- Remove cover - 1 -.

Installing

To install, perform the steps used in removal in reverse order. When doing so, note the following:

- When installing new upholstery clips, use Upholstery Clip Pliers (V.A.G 1634).

2 Upholstery

3 Upholstery clips