Operation CHARM: Car repair manuals for everyone.

Compressor Drive Unit






Compressor Drive Unit

If drive plate overload protection activates, check compressor for ease of motion before replacing the drive unit. If compressor creates friction, replace it completely.





1 - Compressor Drive Unit

Check, driveshaft must be seated free of play in splines of engine drive wheel with thread tightened => [ Compressor Drive Shaft ] Compressor Drive Shaft.

Tightening specification 60 Nm

Loosening and tightening => [ Compressor Drive Shaft, Loosening and Tightening ] Compressor Drive Shaft, Loosening and Tightening

Removing and installing => [ Compressor Drive Shaft ] Compressor Drive Shaft

Lubricate the splines to the engine drive wheel with grease (G 000 100).

2 - Hex Head Bolt

Tightening specification 10 Nm

3 - Drive Plate

With overload safeguard, triggers when torque is too-high (e.g. compressor produces friction) and driveshaft runs freely without driving the compressor.

Run-out, checking and adjusting => [ Drive Plate with Overload Protection, Checking Run-Out and Adjusting ] Adjustments.

Removing and installing => [ Drive Plate with Overload Protection ] Drive Plate with Overload Protection

4 - Drive Plate

Attached to compressor input shaft

With overload safeguard, triggers when torque is too-high (e.g. compressor produces friction) and driveshaft runs freely without driving the compressor.

Tightening specification 30 Nm

Removing and installing => [ Drive Plate, from Compressor ] Drive Plate, from Compressor

5 - Rubber Element

Decouples drive unit, dampens vibrations and noises.

When installing, coat rubber element lightly e.g. using soapy water (as sliding compound).

Removing and installing => [ Drive Plate, from Compressor ] Drive Plate, from Compressor

6 - Spacer

The original disc must be installed

Dimensions: 17.5 x 10 x 3 mm

7 - Circlip

Replace

Install on proper side (level side to compressor)

Removing and installing => [ Drive Plate with Roller Bearing ] Drive Plate with Roller Bearing

8 - Drive Plate

With roller bearing.

Removing and installing => [ Drive Plate with Roller Bearing ] Drive Plate with Roller Bearing

Clean compressor flange before sliding on drive plate.

9 - Compressor

Different versions may be installed, depending on engine version and country version of vehicle.