Power Steering Gear Assembly Overview

Power Steering Gear Assembly Overview

• Power steering gear is completely removed and installed with tie rods.






1 Power Steering Gear with Tie Rods

• Removing and installing, refer to => [ Power Steering Gear ] Power Steering Gear.

• Servicing, refer to => [ Power Steering Gear ] Power Steering Gear.

• There are different versions.

2 Bolt

• 30 Nm

3 Steering Column

4 Gasket

• Note installed position.

5 Bolt

• 60 Nm + 90° turn

• Always replace if removed.

• Follow tightening sequence. Refer to => [ Tightening Sequence: ] Power Steering Gear.

6 Bulkhead Boot

• Check for tears and scuffing.

• Note installed position.

7 Bolt

• 5 Nm

• For adjusting track constants "S".

• Always replace if removed.

8 Bolt

9 Nut

• 50 Nm

• Self-locking

• Always replace if removed.

10 Wheel Bearing Housing

11 Return Hose

• Note the installation location on the steering gear.

• There are different versions.

12 Pressure Hose

• Note the installation location on the steering gear.

• There are different versions.

13 Banjo Bolt

• 47 Nm

• Always replace if removed.

14 Seal

• Always replace if removed.

15 Seal

• Always replace if removed.

16 Seal

• Always replace if removed.

17 Seal

• Always replace if removed.

18 Banjo Bolt with Check Valve

• 35 Nm

• Always replace if removed.

19 Bolt

• 60 Nm + 90° turn

• Always replace if removed.

• Follow tightening sequence. Refer to => [ Tightening Sequence: ] Power Steering Gear.

20 Cylinder Bolt

• 23 Nm

• Removing and installing, refer to => [ Centering Steering ] Procedures.

21 Tie Rod

• Removing and Installing, refer to => [ Tie Rods ] Tie Rods

22 Tie Rod End

• Removing and installing, refer to => [ Tie Rod Ball Joint ] Tie Rod Ball Joint.

23 Bolt

• 90 Nm + 90° turn

• Always replace if removed.

• Follow tightening sequence. Refer to => [ Tightening Sequence: ] Power Steering Gear.

Line Installation Location on the Steering Gear






Bulkhead Boot Seal Installation Position






- Install the boot - 1 - into he plenum chamber bulkhead so that the marking - arrow B - points downward vertically.

- Install the seal - 2 - into the bulkhead boot - 1 - so that the marking - arrow A - points downward vertically.