Operation CHARM: Car repair manuals for everyone.

Rear Lid, Avant






Rear Lid Hinge

If both hinges and rear lid are replaced, hinges must first be attached to rear lid and then rear lid attached in position flush to vehicle with nuts.

Follow bolt tightening sequence when doing so.





1 Combination screw

Follow combination screw tightening sequence.

Tighten screws in sequence item - 1 -: - 3 - and then to position - 2 - to 21 Nm.

21 Nm

2 Combination screw

Do not remove when removing rear lid.

Screw secures adjusting piece - 5 - to lid.

21 Nm

3 Combination screw

21 Nm

4 Lid hinge

Removal:

If both lid hinges are replaced, these must first be installed on lid side, then bring lid with hinges flush to vehicle and tighten nuts - 7 - to 21 Nm.

- Remove D-pillar trim and rear roof trim.

- Remove rear lid hinge cover.

To avoid damage to lid or body, support lid and protect it from falling down.

- Remove combination screw - 1 -.

- Remove hex head nut - 5 - and remove hinge.

Installing:

- Install hinge on body and secure with screw - 1 - on rear lid.

- Tighten bolts - 1 - to 21 Nm.

- Secure hinge with nuts - 5 - and tighten to 21 Nm

- Press on hinge cover.

5 Adjusting piece

When removing and installing a rear lid (for example, when replacing a seal), do not remove adjusting piece from rear lid.

Rear lid is secured with adjusting piece and must not be readjusted.

6 Spacer

Must always be installed

If spacer is not installed, rear lid hinges can bend and lid is no longer in correct installation position

7 Hex nut

21 Nm

Installing spacer





1 Spacer

To install, slide spacer onto hinge arm=> [ Spacer installation position ] until it engages.

Before installing gas-filled struts, push wedge - 3 - in - direction of arrow - until it makes contact with roof - 4 - with light pre-tension.

2 Rear lid hinge axle

Slide spacer sideways onto axle.

When installed correctly, spacer must engage cleanly.

3 Spacer slide

Must contact roof with pre-tension.

4 Roof

Spacer installation position





- when installed correctly, spacer - 1 - must enclose top and bottom - arrow - of hinge arm - 2 --

Hood hinge cover





- Cover is placed on rear lid hinge.

- Loosen side locking tabs on cover - 2 - and remove from hinge - 1 -.

- To install, position retainer tabs in catches on hinge arm and press opposite side of cover down completely.

- You must hear the cover lock in place.