Operation CHARM: Car repair manuals for everyone.

Left Coolant Pipes






Left Coolant Pipes

Special tools, testers and auxiliary items required

Drip Tray (VAS 6208)

Hose Clip Pliers (VAS 6362)

Removing


Risk of scalding due to hot steam and hot coolant.

The coolant system is under pressure when the engine is warm.

Cover the coolant reservoir cap with a cloth and then open it slowly to release the pressure in the system.

- Open the coolant reservoir cap.

- Remove the ribbed belt from the A/C compressor ribbed belt pulley. Refer to => [ Ribbed Belt ] Ribbed Belt.

- Place (VAS 6208) under engine.

- Remove the coolant hose - arrow - from the radiator and let the coolant drain.






- Disconnect the electrical connector - 1 - on the left electrohydraulic engine mount solenoid valve (N144).






Ignore - arrows -.

- Disconnect the connector - 1 - for the wiring leading to the air conditioning compressor clutch solenoid.







Refrigerant can cause serious personal injury.

Do not open the air conditioning refrigerant circuit.

- Remove A/C compressor bolts - arrows -.


Danger of damaging the refrigerant lines and hoses.

Do not stretch, kink or bend refrigerant lines and hoses.

- Attach the A/C compressor with the lines still attached to the left side of the vehicle.

- Remove the bolts - arrows - and the A/C compressor bracket.






- Remove the bolts - arrows -.






- Remove the left coolant pipes from the coolant hoses by loosening the hose clamps - 1 - and - 2 -.

The installation location is shown with the power steering pump removed.

Installing

Install in reverse order of removal. Note the following:

Tightening specifications, refer to => [ Coolant Pipes Overview ] Coolant Pipes Overview.

Replace O-rings.

Secure all hose connections with hose clamps appropriate for the model.

- Clean or smooth O-ring sealing surface before installing.

- Coat the O-ring with coolant and slide it onto the coolant pipe.

- Install the A/C compressor bracket and the A/C compressor.

- Install the ribbed belt. Refer to => [ Ribbed Belt ] Ribbed Belt.

- Fill with coolant => [ Filling ] Procedures.