Headlamp, after Replacing Components at Front End

Headlamp, after Replacing Components at Front End

• Adjust the headlamps after performing any work that could have affected their adjustment.

Special tools, testers and auxiliary items required

• Adjustment Gauge (3371)

CAUTION!
Danger to life due to high voltage.

Removing

- With ignition switched off, disconnect battery Ground (GND) cable. Refer to => [ Battery, Disconnecting and Connecting ] Battery, Disconnecting and Connecting.

- Remove front bumper cover.

- Remove bolts - 1 through 3 -.

- Remove headlamp toward front.





- Disconnect connector.

Installing

• Tightening specification, refer to => [ HID Headlamps Assembly Overview ] HID Headlamps Assembly Overview.

- Check adjustment nut - 1 - of adjusting element for smooth running - arrows -.





- Turn adjustment nut completely downward, but do not tighten.

- Install the headlamp and turn the bolts - 1 through 3 - 2 rotations each.





- Bring front bumper cover to installation position (do not bolt on).





- Align dimensions - a through c - of headlamp - 1 - opposite to bumper cover - 2 - and fender - 3 - using (3371).

• Dimension - a - = 2.3 mm

• Dimension - b - = 2 mm

• Dimension - c - = 1.2 mm

• Headlamp must be flush toward outer edge of fender.

• Lower edge of headlamp must be parallel to upper edge of bumper.

• When tightening the bolts, the adjustment nut of the adjusting element turns automatically towards the location point of the headlamp housing and locates it.

- Tighten bolt - 1 -, do not press bolt when tightening so that adjustment bolt of adjusting element can turn freely.





- Remove front bumper cover.

- Tighten bolts - 2 - and - 3 -, while doing so align headlamp flush to outer edge of fender.

- Install front bumper cover.

- Check gap dimensions again, repeat adjustment of gap dimensions if necessary, as described above.

- Connect battery. Required actions => [ Vehicles with : ] Battery, Disconnecting and Connecting.

- Adjust headlamps after installing.