Operation CHARM: Car repair manuals for everyone.

Headlamp, after Replacing Components at Front End







Headlamp, after Replacing Components at Front End

Adjust the headlamps after performing any work that could have affected their adjustment.

Special tools, testers and auxiliary items required

Adjustment Gauge (3371)

CAUTION!
Danger to life due to high voltage.

Removing

- With ignition switched off, disconnect battery Ground (GND) cable. Refer to => [ Battery, Disconnecting and Connecting ] Battery, Disconnecting and Connecting.

- Remove front bumper cover.

- Remove bolts - 1 through 3 -.

- Remove headlamp toward front.





- Disconnect connector.

Installing

Tightening specification, refer to => [ HID Headlamps Assembly Overview ] HID Headlamps Assembly Overview.

- Check adjustment nut - 1 - of adjusting element for smooth running - arrows -.





- Turn adjustment nut completely downward, but do not tighten.

- Install the headlamp and turn the bolts - 1 through 3 - 2 rotations each.





- Bring front bumper cover to installation position (do not bolt on).





- Align dimensions - a through c - of headlamp - 1 - opposite to bumper cover - 2 - and fender - 3 - using (3371).

Dimension - a - = 2.3 mm

Dimension - b - = 2 mm

Dimension - c - = 1.2 mm

Headlamp must be flush toward outer edge of fender.

Lower edge of headlamp must be parallel to upper edge of bumper.

When tightening the bolts, the adjustment nut of the adjusting element turns automatically towards the location point of the headlamp housing and locates it.

- Tighten bolt - 1 -, do not press bolt when tightening so that adjustment bolt of adjusting element can turn freely.





- Remove front bumper cover.

- Tighten bolts - 2 - and - 3 -, while doing so align headlamp flush to outer edge of fender.

- Install front bumper cover.

- Check gap dimensions again, repeat adjustment of gap dimensions if necessary, as described above.

- Connect battery. Required actions => [ Vehicles with : ] Battery, Disconnecting and Connecting.

- Adjust headlamps after installing.