Charge Air Cooler

Charge Air Cooler

Removing

- Remove the radiator. Refer to => [ Radiator ] Radiator.

There is a risk of damaging the condenser and refrigerant lines and hoses.

• Do not stretch, kink or bend refrigerant lines and hoses.

- Remove front bumper cover.

- Remove the noise insulation frame - arrow - with the rear noise insulation.






- Remove the air guide hose from the charge air cooler by loosening the hose clamp - arrow -.






- Remove the air guide hose by loosening hose clamps - 1 - and - 2 -.






- Remove the bolts - arrows - by releasing the air ducts at the left and right and tilting them toward the headlamp.






- Tilt the upper edge of the charge air cooler back slightly.

- Disengage the charge air cooler from the lower mounting points by lifting it.

- Slide the charge air cooler toward the engine and support it from below so it does not sink.

- Remove the bolts - arrows -.






- Remove the charge air cooler upward.

Installing

Installation is carried out in the reverse order while noting the following:

• For the correct tightening specifications, refer to => [ Charge Air Cooler Overview ] Charge Air Cooler Overview.

Installing

Installation is done is reverse order, observe the following:

• Hose connections and charge air system hoses must be free of oil and grease before installing.

• Secure all hose connections with hose clamps appropriate for the model. Refer to the electronic parts catalog ETKA.

• To mount the charge hoses on their connectors securely, spray the bolts on the used clamps with rust remover before installing.

- Install the radiator. Refer to => [ Radiator ] Radiator.

- Install the noise insulation frame.

- Install front bumper. Refer to Removal and Installation.

- Check the coolant level => [ Check the coolant level. ] Service and Repair.