Drive Axle With Triple Roller Joint AAR 3300i, Installed In Transmission
Drive Axle with Triple Roller Joint AAR 3300i, Installed in Transmission
Special tools, testers and auxiliary items required
• Thrust Plate (VW 401)
• Thrust Plate (VW 402)
• Punch (VW 408 A)
• Punch (VW 411)
• Sleeve (VW 416 B)
• Thrust Pad (VW 447 H)
• Hose Clamp Pliers (V.A.G 1275)
• Torque Wrench (V.A.G 1331)
• Torque Wrench 40-200 Nm (V.A.G 1332)
• CV Joint Boot Clamp Tool (V.A.G 1682)
• Assembly Tool (T10065)
• Slide Hammer - Complete Set (VW 771)
• Puller (T10382)
1 Outer CV Joint
• Replace only as complete unit.
• Removing
• Installing: Drive onto shaft using plastic hammer until compressed circlip seats.
• Checking, refer to => [ Outer CV Joint, Checking ] Outer CV Joint, Checking
2 Bolt
• Hex bolt = 200 Nm + 180° additional turn => [ Hex Bolt between Drive Axle and Wheel Hub, Loosening and Tightening ] Hex Bolt Between Drive Axle and Wheel Hub, Loosening and Tightening.
• Twelve-point bolt with ribs = 70 Nm + 90° additional turn, refer to => [ Twelve-Point Bolt with Ribs, Loosening and Tightening, Drive Axle to Wheel Hub ] Twelve-Point Bolt With Ribs, Loosening and Tightening, Drive Axle to Wheel Hub.
• Twelve-point bolt without ribs = 200 Nm +180° additional turn, loosening and tightening, refer to => [ Twelve-Point Bolt without Ribs, Loosening and Tightening, Drive Axle to Wheel Hub ] Twelve-Point Bolt Without Ribs, Loosening and Tightening, Drive Axle to Wheel Hub
• Always replace if removed.
3 Locking Ring
• Always replace if removed.
• Insert in shaft groove
4 Thrust Ring
• Installed position, refer to => [ Installed Location: Spring Washer and Thrust Washer on Outer Joint ]
5 Plate Spring
• Installed position, refer to => [ Installed Location: Spring Washer and Thrust Washer on Outer Joint ]
6 Clamp
• Always replace if removed.
• Tensioning, refer to => [ Mount and Tension Stainless Steel Clamp Using as illustrated. ] Drive Axle With 100 mm Diameter Inner CV Joint
7 CV Boot
• Check for tears and scuffing
• Material: Hytrel (Polyelastomer)
8 Clamp
• Always replace if removed.
• Tensioning, refer to => [ Mount and Tension Stainless Steel Clamp Using as illustrated. ] Drive Axle With 100 mm Diameter Inner CV Joint
9 Drive Axle
10 Clamp
• Always replace if removed.
• Tensioning, refer to => [ Mount and Tension Stainless Steel Clamp Using as illustrated. ] Drive Axle With 100 mm Diameter Inner CV Joint
11 CV Boot for Triple Roller Joint
• Check for tears and scuffing
12 Clamp
• Always replace if removed.
• Tensioning, refer to => [ Mount and Tension Stainless Steel Clamp Using as illustrated. ] Drive Axle With 100 mm Diameter Inner CV Joint
13 Triple Roller Star with Rollers
The chamfer - arrow - points to drive axle splines.
14 Locking Ring
• Always replace if removed.
• Insert in shaft groove
15 Joint
16 Locking Ring
• Always replace if removed.
Disassembling
Removing the outer CV joint
- Secure the drive axle with protective covers in a vise clamp.
- Fold back boot.
- Align the (T10382) so that the flat side of the (T10382/1) faces the (T10382/2).
- Attach the (T10382) to the (VW 771).
- Remove the CV joint from the drive axle using the (T10382) and (VW 771).
1. (T10382/1)
2. (T10382/2)
Installing the Outer CV Joint
Installed Location: Spring Washer and Thrust Washer on Outer Joint
1 - Plate Spring
2 - Thrust Ring
- Install the new circlips.
- Slide new CV boot onto drive axle if necessary.
- Install the outer joint on the shaft using a plastic hammer until the locking ring locks into place.
Disassembling
- Open both clamps at inner joint and slide back CV boot.
- Remove joint from drive axle.
- Remove securing ring.
1 Pliers (commercially available)
- Insert drive axle in vise.
- Press the triple roller star off the drive shaft.
- Pull off CV boot from shaft.
- Clean shaft, joint and groove for oil seal.
Assembling
- Slide small clamp for joint protective boot onto shaft.
- Slide CV boot onto shaft.
- Slide joint piece onto shaft.
Mount Triple Roller Star
Conical-Type Drive Axle
The chamfer on star faces toward shaft, this is used as an assembly aid.
- Install triple roller star onto shaft and press onto stop.
- Make sure the pressure does not increase above 3.0 t.
- If necessary, coat the drive shaft splines and triple roller star with lubricating paste (G 052 142 A2).
- Insert securing ring, be sure to fit properly.
- Press half of the joint grease from the repair set into the triple roller joint.
- Slide joint piece over rollers and secure.
- Press the remaining half of the drive axle grease from the repair kit into the rear side of the triple roller joint.
- Install CV boot.
Mount Triple Roller Star
Cylindrical-Type Drive Axle
- Install triple roller star onto shaft and press onto stop.
- Make sure the pressure does not increase above 3.0 t.
- If necessary, coat the drive shaft splines and triple roller star with lubricating paste (G 052 142 A2).
- Insert securing ring, be sure to fit properly.
- Press half of the joint grease from the repair set into the triple roller joint.
- Slide joint piece over rollers and secure.
- Press the remaining half of the drive axle grease from the repair kit into the rear side of the triple roller joint.
- Install CV boot.
- Push the protective boot onto the joint and mount the clamp => [ Mount and Tension Stainless Steel Clamp Using as illustrated. ] Drive Axle With 100 mm Diameter Inner CV Joint