Operation CHARM: Car repair manuals for everyone.

Rear Lid Hinge







Rear Lid Hinge






1 Rear Lid

2 Rear Lid Hinge

Removing

- On the lid side, only loosen the rear nut and remove both side nuts.

- Remove the screws over the rear shelf and the hinge.

Installing

- Insert the hinge under the rear shelf and secure it lightly using the nuts.

- Position the lid on the hinge and secure it using the nuts.

- Engage the spring and the gas-filled strut.

- Close the lid carefully.

- Align the lid at the sides and lengthwise.

3 Bolt

21 Nm

4 Nut

21 Nm

Rear Lid Lock Spring






1 Rear Lid Dampening Mechanism

No replacement part.

2 Rear Lid Hinge

3 Spring

Pay attention to the connection points.

Spring Engaging Points






1 Spring

Engaging:

- With the lid closed, engage the spring first on the hinge side and then on the body side.

- On the left side of the vehicle, the spring eyes must face down on the retaining pins, as shown in the magnified section of the illustration.

- Up on the right side.

Body engaging points:

- On the right side, engage the sprint at point - a -.

- On the left side, engage the spring at point - d - after installing the lid hinge end stop.

2 Retaining screws

Note the different directions for engaging the spring on the left and right.

The spring eye faces down on the left side and up on the right side.

Lid Hinge Cable Guide, Removing






1 Rear Lid

2 Rear Lid Hinge

3 Cable Guide

Unclip the retaining tabs - arrows - and remove the cable guide from the lid hinge.

4 Electrical Wiring

5 Rear Lid Trim Panel

6 Intermediate Piece

Can only be removed after removing the lid trim.

Unclip from the lid.

Spring Cover, Removing






- Disengage the sides of the cover from the spring and remove it back from the retaining pins.

Gas-Filled Strut, Disengaging






- Slightly lift the retaining springs - arrow - on the gas-filled strut - 1 - using a small screwdriver and remove it from the ball stud - 2 -.

Rear Lid Hinge End Stop






- To remove, press the retainer on the clip to the side.

- Clip the end stop - 2 - under the rear shelf - 1 - in the direction of the - arrow -.

- The retainer on the clip must engage audibly.

Gas-filled Strut, Venting






- Clamp gas-filled strut in a vise in area - x - = 50 mm (2 in.).

Clamp only within this area, otherwise accident could occur!

Wear protective eyewear when sawing.

Cover area of sawn portion with a rag to absorb oil spraying out.

- Cut open cylinder of gas strut within first third of cylinder's overall length, using piston rod end of cylinder as a reference point.