Operation CHARM: Car repair manuals for everyone.

Ignition Coil With Power Output Stage, Checking







Ignition Coil with Power Output Stage, Checking

Observe all safety precautions: => [ Safety Precautions ] Generic Scan Tool

View clean working conditions: => [ Clean Working Conditions ] Clean Working Conditions

Use only gold-plated terminals when servicing any component with gold-plated electrical harness connector terminals.

For wiring diagrams, component locations, and connector views, Refer to the applicable wiring diagram.

Special tools, testers and auxiliary items required

multimeter.

Diode test lamp.

Wiring diagram.

Test requirements

The Ignition Coils with Power Output Stage (N70, N127, N291, N292) fuses OK.





The Motronic Engine Control Module (ECM) Power Supply Relay (J271) OK.

The Engine Speed (RPM) Sensor (G28) OK.

The Camshaft Position (CMP) Sensor (G40)OK.

Battery voltage at least 12.5 volts.

All electrical consumers such as, lights and rear window defroster, switched off.

Vehicles with automatic transmission, shift selector lever into position "P" or "N".

A/C switched off.

Ground (GND) connections between engine/transmission/chassis OK.

Ignition switched off.

Test procedure

- Perform a preliminary check to verify the customers complaint. Refer to => [ Preliminary Check ] Preliminary Check

Start diagnosis

- Remove the engine cover with air filter. Refer to appropriate service manual.





- Remove the Ignition Coils with Power Output Stage (N70, N127, N291, N292) electrical harness screws - 1 -.





- Disconnect the Ignition Coils with Power Output Stage (N70, N127, N291, N292) electrical harness connectors - arrows - from the Ignition Coils with Power Output Stage (N70, N127, N291, N292).





Checking voltage supply

- Switch the ignition on.

- Using a multimeter, check the Ignition Coil electrical harness connector terminals 1 to 4 for voltage.





Specified value: battery voltage.

- Switch the ignition off.

If the specified value was not obtained:

- Check the Ignition Coil electrical harness connector terminal 1 to the Motronic Engine Control Module (ECM) Power Supply Relay (J271) terminal 8 for an open circuit.

Specified value: 1.5 ohms Max.

If the specified value was not obtained:

- Check the wiring connection for an open circuit.

- Check the wiring connection for damage, corrosion, loose or broken terminals.

- If necessary, repair the faulty wiring connection.

If the specified values were obtained:

Checking activation

CAUTION!
Do not touch the Ignition Coils connecting parts or adapter cables during the following test.

- Disable the power supply to the Fuel Injectors (N30, N31, N32, N33) by removing Fuse 29 (on fuse panel B) from the fuse holder SB29, in the E-box, plenum chamber.





- Using a diode test lamp, check the Ignition Coil electrical harness connector terminals 2 to 3 for voltage.





- Operate the starter.

The LED should flicker.

- Switch the ignition off.

If the LED flickers and the voltage was OK:

- Replace the faulty Ignition Coils with Power Output Stage (N70, N127, N291, N292). Refer to appropriate service manual.

If the LED does not flicker:

Checking wiring

If the manufacturers test box is being used, perform the following step.

- Install the test box.

If the manufacturers test box is not being used, perform the following step.

- Remove the Motronic Engine Control Module (ECM) (J623). Refer to appropriate service manual.

- Using a multimeter, Check the Ignition Coil electrical harness connector to the Motronic Engine Control Module (ECM) (J623) electrical harness connector T60 for an open circuit.









Specified value: 1.5 ohms Max.

If the specified value was not obtained:

- Check the wiring connection for an open circuit.

- Check the wiring connection for damage, corrosion, loose or broken terminals.

- If necessary, repair the faulty wiring connection.

If the specified values were obtained:

- Replace the Motronic Engine Control Module (ECM) (J623). Refer to appropriate service manual.

- Connect the Ignition Coils with Power Output Stage (N70, N127, N291, N292) electrical harness connectors - arrows - to the Ignition Coils with Power Output Stage (N70, N127, N291, N292).





- Install the Ignition Coils with Power Output Stage (N70, N127, N291, N292) electrical harness screws - 1 -.





- Install the engine cover with air filter. Refer to appropriate service manual.

Final procedures

After the repair work, the following work steps must be performed in the following sequence:

1. Check the DTC memory. Refer to => [ Diagnostic Mode 03 - Read DTC Memory ] Scan Tool Testing and Procedures.

2. If necessary, erase the DTC memory. Refer to => [ Diagnostic Mode 04 - Erase DTC Memory ] Scan Tool Testing and Procedures.

3. If the DTC memory was erased, generate readiness code. Refer to => [ Readiness Code ] Readiness Code.