Disc Brake System: Service and Repair

NOTES, WARNINGS, AND HINTS
Fundamentals and Basics
PARTS REMINDER LIST
Fundamentals and Basics
RECOMMENDED TOOLS
Tools and Equipment

PROCEDURES
1. Check for applicable Technical Service Bulletins (TSB).
2. Perform Initial Test Drive and Diagnosis By Symptom.
Testing and Inspection
3. Begin repairs, lift and support front/rear of vehicle, remove wheels.
4. Remove brake-caliper/pads.
- Remove caliper.
Service and Repair
- Remove pads/linings.
Service and Repair
5. Inspect brake linings and caliper assembly.
Testing and Inspection
6. Overhaul or replace caliper assembly if necessary.
Service and Repair
7. Inspect brake rotor/hub assembly, replace or resurface if necessary.
8. Remove/Install brake rotor/hub assembly.
9. Inspect and service parking-brake (for rear disc service).
Service and Repair
10. Install caliper assembly and new brake-pads.
- Install caliper.
Service and Repair
- Install pads/linings.
Service and Repair
11. Bleed brakes.
Brake Bleeding
12. Perform After Repairs Test Drive.
Testing and Inspection

ENVIRONMENTAL AND SAFETY CONCERNS
Service Precautions