Operation CHARM: Car repair manuals for everyone.

Removal/Installation


NOTE:
- Remove panelling for instrument panel.
- Remove brake light switch and, if applicable, clutch switch.






- Unscrew and pull out screws (1 and 3).
- Take off holder for brake-light and clutch switches.
- Place clutch cylinder to one side.
- Installation:
- Replace self-locking nut of screw (1).
Tightening torque,refer to Tightening. Mechanical Specifications





- Screw (3) holds retaining plate for clutch and brake light switches.
- Installation:
Make sure line (2) is laid without kinks.
(1) and (3) = clutch-cylinder screws.





- Remove locking clip for shaft pin of clutch cylinder.
Version with return spring for clutch pedal, disconnect return spring.
Push out shaft pin.
- Installation:
Lubricate sliding surfaces with grease. Fluid Type Specifications





- Version with over-centre helper spring for clutch pedal:
Hold clutch pedal tightly.
Push out shaft pin.
Pull up clutch pedal slowly.
Take off over-centre helper spring.
- Installation:
Lubricate sliding surfaces with grease. Fluid Type Specifications
Make sure spring holder is seated correctly in mounting block.





- Assembly of over-centre helper spring
1. Spring retainer
2. Over-centre helper spring
3. Guide pin
4. Bearing shaft
5. Locking clip





- Disconnect return spring for brake pedal.
- Take off locking clip for shaft pin of brake pedal.
Push out shaft pin.
- Installation:
Lubricate sliding surfaces with grease. Fluid Type Specifications





- Unscrew screw.
- Installation:
For tightening torque, refer to Tightening. Mechanical Specifications





- Unscrew self-locking nuts. Remove mounting block.
- Installation:
Replace self-locking nut.
Tightening torque, refer to Tightening. Mechanical Specifications