Operation CHARM: Car repair manuals for everyone.

Tools 23 1 400 Through 23 4 010


23 1 400 Fixture





Note: For fitting rotary shaft seal in bush of speedometer pinion

Transmission: 242/4, 262/4
Order number: 23 1 400 Fixture
Consisting of:
1 = 23 1 401 Fitting shaft
2 = 23 1 402 Radial plug
3 = 23 1 403 Union sleeve


23 1 410 Drift





In conjunction with: 00 5 500

Note: For fitting ball bearing of output shaft in rear section of transmission casing and roller bearing of output shaft in center section of transmission casing

Transmission: 260/5, 265/5
Storage location: A29
Order number: 23 1 410 Drift


23 1 420 Fixture





In conjunction with: 33 1 301

Note: For removing slide (5th gear)

Transmission: 265/5
Storage location: C31
Order number: 23 1 420 Fixture
Consisting of: 23 1 421 Clamping screw


23 1 430 Thrust piece





Note: For fitting 5th gear wheel

Transmission: 265/5, 280/5 Sport
Storage location: A35
Order number: 23 1 430 Thrust piece


23 1 440 Holding sleeve





Note: For fitting bearing bush and inner bearing race on output shaft as well as for removing bearing on output shaft (S5D 31 0Z)

Transmission: 265/5, 265/5 Sport, 280/5 Sport, S5D 310Z
Storage location: C22, C23
Order number: 23 1 440 Holding sleeve


23 1 450 Guide pins (2)





Note: For fitting bearing bush in locking device of guide sleeve

Transmission: 245/5, 265/5
Storage location: C3
Order number: 23 1 450 Guide pins (2)


23 1 460 Puller plate





In conjunction with: 33 1 301

Note: For front section of transmission casing

Transmission: 260/5, 280/5 Sport, ZF S5-16
Storage location: A27
Order number: 23 1 460 Puller plate


23 1 470 Drift





In conjunction with: 00 5 500

Note: For removing and installing deep groove ball bearing in rear section of transmission casing as well as for fitting bearing of output shaft (S5D 200G, S5D 31 0Z)

Transmission: 260/5, 280/5Sport, S5D 200G, S5D 310Z
Order number: 23 1 470 Drift


23 1 480 Drift





In conjunction with: 00 5 500

Note: For removing and installing deep groove ball bearing in front section of transmission casing

Transmission: 240/5, 242/4, 260/5, 280/5 Sport
Storage location: A29
Order number: 23 1 480 Drift


23 1 490 Fixture





Note: For removing gear wheels

Transmission: 240/5, 260/5, 280/5 Sport, S5D 200G, ZF S5-16
Order number: 23 1 490 Fixture
Consisting of: 23 1 491 Spacer


23 2 000 Rillex ball bearing extractor 6206





Note: 9 balls with steel cage - for removing deep groove ball bearing of transmission input shaft

Transmission: Getrag/ZF
Order number: 23 2 000 Rillex ball bearing extractor 6206
Consisting of:
1 = 23 2 001 Claw for Rillex 6206 (9)
2 = 23 2 002 Union sleeve
3 = 23 2 003 Pressure spindle


23 2 010 Rillex ball bearing extractor 6206 E





Note: 8 balls with plastic cage - for removing deep groove ball bearing of transmission input shaft

Transmission: 242/4, 245/5 Sport, 265/5
Order number: 23 2 010 Rillex ball bearing extractor 6206 E
Consisting of:
1 = 23 2 011 Claw for Rillex 6206 E (8)
2 = 23 2 012 Union sleeve
3 = 23 2 013 Pressure spindle


23 2 020 Rillex ball bearing extractor





Note: 7 balls - for removing deep groove ball bearing of transmission input shaft

Transmission: 245/5 Sport, 265/5 Sport
Order number: 23 2 020 Rillex ball bearing extractor
Consisting of:
1 = 23 2 021 Claw for Rillex (7)
2 = 23 2 022 Union sleeve
3 = 23 2 023 Pressure spindle


23 2 050 Rillex ball bearing extractor 6205





Note: For removing deep groove ball bearing of transmission countershaft and transmission output shaft

Transmission: 245/5 Sport, 262/4, 265/5 Sport
Order number: 23 2 050 Rillex ball bearing extractor 6205
Consisting of:
1 = 23 2 051 Claw for Rillex 6305 (8)
2 = 23 2 052 Union sleeve
3 = 23 2 053 Pressure spindle


23 2 060 Rillex ball bearing extractor 6306





Note: For removing deep groove ball bearing of input and output shaft

Transmission: 242/4, 262/4
Order number: 23 2 060 Rillex ball bearing extractor 6306
Consisting of:
1 = 23 2 061 Claw for Rillex 6306 (8)
2 = 23 2 062 Union sleeve
3 = 23 2 063 Pressure spindle


23 2 080 Adapter





Note: For removing guide sleeve - 2nd/3rd gear

Transmission: 260/5
Storage location: C21
Order number: 23 2 080 Adapter


23 2 100 Pliers





Note: For removing and installing circlip on transmission output shaft

Transmission: 240/5, 242/4, 245/5, 245/5Sport, 260/5, 262/4, 265/5, 265/5 Sport, 280/5 Sport, 3 HP 12, 3 HP 20, 3 HP 22, 4 HP 22, 4 HP 24, A4S 270R, A4S 310R, A5S 300J, A5S 310Z, A5S 440Z, A5S 560Z, BW 65, S5D 200G, S5D 250G, S5D 260Z, S5D 31 0Z, S6S 420G, S6S 560G, ZF S5-16
Order number: 23 2 100 Pliers


23 2 150 Pressure sleeve





Minimum set: Mechanical tools
In conjunction with: 23 1 300

Note: For fitting deep groove ball bearing of transmission output shaft (260/5,245/5), for fitting front tapered roller bearing on drive pinion in all rear axle differentials as well as for mounting cover of countershaft (S5D 310Z)

Transmission: 245/5 Sport, 260/5, S5D 310Z
Storage location: B29
Order number: 23 2 150 Pressure sleeve


23 2 160 Impact bush





Note: For rotary shaft seal in rear section of transmission housing - output shaft

Transmission: 280/5Sport, ZF S5-16
Storage location: B28
Order number: 23 2 160 Impact bush


23 2 170 Fixture





Note: For tensioning transmission leaf spring

Transmission: ZF S5-16
Order number: 23 2 170 Fixture


23 2 180 Guide bush





Note: For mounting front section of transmission casing on selector shaft

Transmission: ZF S5-16
Order number: 23 2 180 Guide bush


23 2 200 Circlip pliers (straight)





Note: For removing and installing external circlips on transmission shafts

Transmission: 240/5, 242/4, 245/5, 245/5 Sport, 260/5, 262/4, 265/5, 265/5 Sport, 280/5 Sport, 3 HP 12, 3 HP 20, 3 HP 22, 4HP22,4HP24,A4S270R, A4S 31 OR, A5S 300J, A5S 31 0Z, A5S 440Z, A5S 560Z, BW 65, S5D 200G, S5D 250G, S5D 260Z, S5D 310Z, S6S 420G, S6S 560G, ZF S5-16
Order number: 23 2 200 Circlip pliers (straight)


23 2 210 Circlip pliers (straight)





Note: For removing and installing internal circlips in transmission casings when replacing deep groove ball bearings

Transmission: 240/5, 242/4, 245/5, 245/5 Sport, 260/5, 262/4, 265/5, 265/5 Sport, 280/5 Sport, 3HP 12, 3HP 20, 3HP 22, 4HP 22, 4HP 24, A4S 270R, A4S 310R, A5S 300J, A5S 310Z, A5S 440Z, A5S 560Z, BW 65, S5D 200G, S5D 250G, S5D 260Z, S5D 310Z, S6S 420G, S6S 560G, ZF S5-16
Order number: 23 2 210 Circlip pliers (straight)


23 2 220 Drift





Note: For bearing of countershaft shaft in front and rear section of transmission casing

Transmission: ZF S5-16
Order number: 23 2 220 Drift


23 2 230 Disc





In conjunction with. 00 7 500

Note: For removing guide sleeve from gear wheel or output shaft with toothed lock washer

Transmission: 280/5 Sport
Order number: 23 2 230 Disc


23 2 250 Bracket





Note: For tensioning main shaft to countershaft

Transmission: S5D 310Z
Storage location: C20, C24
Order number: 23 2 250 Bracket


23 2 260 Installation drift





Minimum set: Mechanical tools

Note: For fitting rotary shaft seal on selector shaft of rear section of transmission casing

Transmission: S5D 310Z
Storage location: A20
Order number: 23 2 260 Installation drift


23 2 270 Fixture





Note: For centering selector shaft while mounting front section of transmission casing

Transmission: S5D 310Z
Storage location: C30
Order number: 23 2 270 Fixture


23 2 280 Puller plate





In conjunction with: 33 1 301

Note: For front section of transmission casing

Transmission: S5D 310Z
Storage location: C31
Order number: 23 2 280 Puller plate


23 2 290 Fixture





Note: For mounting front section of transmission casing

Transmission: S5D 310Z
Storage location: C18
Order number: 23 2 290 Fixture
Consisting of:
1 = 23 2 291 Base frame
2 = 23 2 292 Support
3 = 23 2 293 Ring
4 = 23 2 294 Set of shells


23 2 300 Drift





Minimum set: Mechanical tools

Note: For fitting rotary shaft seal of output shaft in rear section of transmission casing

Transmission: S5D 310Z
Storage location: B28
Order number: 23 2 300 Drift


23 2 310 Fixture





Note: For removing 3rd and 4th gear wheel from countershaft

Transmission: S5D 310Z
Storage location: C30
Order number: 23 2 310 Fixture


23 2 320 Socket for socket wrench WAF 36





Minimum set: Mechanical tools

Note: For loosening and tightening flanged nut

Transmission: S5D 310Z, S6S 420G, S6S 560G
Storage location: B30
Order number: 23 2 320 Socket for socket wrench WAF 36


23 2 330 Fixture





Note: For installing complete gear train in rear section of transmission housing

Transmission: S5D 310Z
Storage location: C18
Order number: 23 2 330 Fixture


23 2 340 Drift





Minimum set: Mechanical tools

Note: For fitting rotary shaft seal in front section of transmission casing

Transmission: S5D 310Z
Storage location: B29, C29
Order number: 23 2 340 Drift


23 2 350 Drift





Note: For fitting sealing cover for notch pin of selector shaft

Transmission: S5D 310Z
Storage location: B14, C14
Order number: 23 2 350 Drift


23 2 360 Drift





Note: For fitting end cover for notch pin

Transmission: S5D 310Z
Storage location: B14, C14
Order number: 23 2 360 Drift


23 2 370 Fixture





In conjunction with: 23 1 050

Note: For removing gear train

Transmission: S5D 310Z
Storage location: C30
Order number: 23 2 370 Fixture


23 2 380 Installation sleeve





Note: For retaining ring on input shaft

Transmission: S5D 310Z
Storage location: AS
Order number: 23 2 380 Installation sleeve


23 2 400 Fixture





Note: For taking up gear train while mounting front section of transmission as well as for disassembling gear trains - except in connection with M41 engine

Transmission: S5D 200G
Order number: 23 2 400 Fixture


23 2 410 Installation sleeve





Note: For closing ring of countershaft - except in connection with M41 engine

Transmission: S5D 200G
Storage location: C31
Order number: 23 2 410 Installation sleeve


23 2 420 Spacer sleeve





Note: For measuring thickness of shim ring in bearing of input shaft

Transmission: S5D 200G
Storage location: C31
Order number: 23 2 420 Spacer sleeve


23 2 430 Drift





Minimum set: Mechanical tools

Note: For fitting rotary shaft seal in input shaft in front section of transmission casing (S5D 200G) as well as in output flange (A5S 300J)

Transmission: A5S 300J, S5D 200G
Storage location: B29, C29
Order number: 23 2 430 Drift


23 2 440 Assembly pin





Note: For installing bearing retaining plate on rear section of transmission casing

Transmission: S5D 200G
Storage location: C9
Order number: 23 2 440 Assembly pin


23 2 450 Drift





In conjunction with: 00 5 500

Note: For deep groove ball bearing in rear section of transmission housing

Transmission: S5D 200G
Storage location: A29
Order number: 23 2 450 Drift


23 2 460 Installation sleeve





Note: For retaining ring on input shaft

Transmission: S5D 200G
Storage location: AS
Order number: 23 2 460 Installation sleeve


23 2 470 Impact bush





Minimum set: Mechanical tools

Note: For fitting tab washer of securing nut on output flange

Transmission: S6S 420G, S6S 560G
Storage location: A25
Order number: 23 2 470 Impact bush


23 2 480 Impact bush





Minimum set: Mechanical tools

Note: For installing radial seal on output shaft

Transmission: S6S 420G, S6S 560G
Storage location: A19
Order number: 23 2 480 Impact bush


23 2 490 Impact bush and slip sleeve





Minimum set: Mechanical tools

Note: For fitting rotary shaft seal on input shaft

Series: R50, R53
Transmission: GS5 65BH, S6S 420G, S6S 560G
Storage location: C29
Order number: 23 2 490 Impact bush and slip sleeve
Consisting of:
1 = 23 2 491 Impact bush
2 = 23 2 492 Slip sleeve (2-part)


23 3 010 Fixture





Minimum set. Mechanical tools

Note: For fitting output flange on output shaft

Transmission: S6S 420G, S6S 560G
Storage location: A26
Order number: 23 3 010 Fixture
Consisting of:
1 = 23 3 011 Adapter spindle
2 = 23 3 012 Pressure sleeve
3 = 23 3 013 Thrust nut incl. bearing


23 3 020 Mounting sleeve





Note: For installing gaiter of selector rod

Transmission: S6S 560G
Storage location: A14, B14
Order number: 23 3 020 Mounting sleeve


23 4 000 Drift set





Note: For driving shaft seal into transmission

Transmission: GS6-85BG
Order number: 23 4 000 Drift set
Consisting of:
1 = 23 4 001 Drift dia. 67 mm
2 = 23 4 002 Drift dia. 53 mm


23 4 010 Removal tool





Note: For pressing connector out of transmission

Transmission: GS6-85BG
Order number: 23 4 010 Removal too