Operation CHARM: Car repair manuals for everyone.

Heater Hose - Outlet

TOOLS REQUIRED
J 38185 Hose Clamp Pliers

REMOVAL PROCEDURE
1. Drain the cooling system.
2. Remove the wiper motor module assembly.
3. Disconnect the vacuum hose from the brake booster and reposition.
4. Remove the air cleaner cover and intake duct.
5. Disconnect the throttle and cruise control cables.

IMPORTANT: Disconnect the throttle and cruise control cables from the TBI mounting bracket to prevent bending the cable housings.

6. Remove the transmission fluid filler tube.




7. Disconnect the outlet heater hose (3) from the outlet heater pipe (4).




8. Disconnect the outlet heater hose clamp using the J 38185.
9. Disconnect the outlet heater hose from the heater core.
10. Remove the outlet heater hose.

INSTALLATION PROCEDURE
1. Install the outlet heater hose.




2. Connect the outlet heater hose to the heater core.
3. Connect the heater hose clamp using the J 38185.




4. Connect the outlet heater hose (3) to the outlet heater pipe (4).
5. Install the transmission fluid filler tube.
6. Connect the throttle and cruise control cables to the TBI mounting bracket.
7. Install the air cleaner cover and intake tube.
8. Connect the vacuum hose to the brake booster.
9. Install the wiper motor module assembly.
10. Fill the cooling system.