Terminal Repairs

Terminal Repair:

The following repair procedures can be used to repair Push-to-Seat, Pull-to-Seat or Weather Pack(R) terminals. Some terminals do not require all steps shown. Skip those that don't apply. The Terminal Repair Kit (J 38125-A) contains further information.

Step 1:
Cut off terminal between core and insulation crimp (minimize wire loss) and remove seal for Weather Pack(R) terminals.

Step 2:
Apply correct seal per gauge size of wire and slide back along wire to enable insulation removal (Weather Pack(R) terminals only).

Step 3:
Remove insulation.

Step 4:
Align seal with end of cable insulation (Weather Pack(R) terminals only).

Step 5:
Position strip (and seal for Weather Pack(R)) in terminal.

Step 6:
Hand crimp core wings.

Step 7:
Hand crimp insulation wings (non-Weather Pack(R)). Hand crimp insulation wings around seal and cable (Weather Pack(R)).

Step 8:
Solder all hand crimped terminals.