Operation CHARM: Car repair manuals for everyone.

Fourth Clutch Components Assemble





1. Inspect the fourth clutch assembly for the following conditions:
^ Wear or damage to the steel plates
^ Peened splines, flaking, or worn fiber on the fiber plates

2. Inspect the fourth clutch shaft assembly (504) for the following conditions:
^ Cut or worn fourth clutch plate splines
^ Damage or wear to the fourth clutch shaft bushing
^ A damaged bushing journal
^ Stripped splines for the input sun gear
^ Cracks or damage to the hub or shaft





3. Insert the fourth clutch shaft (504) into the case through the driven sprocket. The shaft must fully seat into the input sun gear.
4. Insert the drive link lube scoop (608) into the case.





5. Insert a steel fourth clutch plate (502) into the driven sprocket support with the machined side towards the sprocket.
6. Insert the remaining fourth clutch plates, alternating between fiber plates (501) and steel plates (502).
7. The clutch plates should align in the driven sprocket support as shown.
8. Insert the fourth clutch reaction plate (500) onto the driven sprocket support.