Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Engine Flywheel Removal
3. Drive Belt Tensioner Bracket Removal
4. Drive Belt Idler Pulley Bracket Removal
5. Oil Level Indicator and Tube Removal
6. Water Outlet Removal
7. Water Pump Removal
8. Supercharger Removal
9. Intake Manifold Removal
10. Exhaust Crossover Removal
11. Exhaust Manifold Removal - Left
12. Exhaust Manifold Removal - Right
13. Valve Rocker Arm Cover Removal - Left
14. Valve Rocker Arm Cover Removal - Right
15. Valve Rocker Arm and Push Rod Removal
16. Cylinder Head Removal
17. Valve Lifter Removal
18. Crankshaft Balancer Removal
19. Crankshaft Front Oil Seal Removal
20. Engine Front Cover Removal
21. Oil Filter Adapter Removal
22. Oil Pump Cover and Gear Set Removal
23. Timing Chain and Sprockets Removal
24. Camshaft Removal
25. Balance Shaft Removal
26. Crankshaft Rear Oil Seal Removal
27. Crankshaft Rear Oil Seal and Housing Removal
28. Oil Pan Removal
29. Oil Pump Suction Pipe and Screen Assembly Removal
30. Piston, Connecting Rod, and Bearing Removal
31. Crankshaft and Bearing Removal
32. Engine Block Plug Removal
33. Engine Block Clean and Inspect
34. Cylinder Boring and Honing
35. Crankshaft and Bearing Clean and Inspect
36. Crankshaft Balancer Clean and Inspect
37. Engine Flywheel Clean and Inspect
38. Piston and Connecting Rod Disassemble
39. Piston, Connecting Rod, and Bearing Clean and Inspect
40. Piston Selection
41. Piston and Connecting Rod Assemble
42. Camshaft Bearing Removal
43. Camshaft and Bearings Clean and Inspect
44. Camshaft Bearing Installation
45. Timing Chain and Sprocket Clean and Inspect
46. Valve Rocker Arm and Push Rod Clean and Inspect
47. Valve Lifters and Guides Clean and Inspect
48. Cylinder Head Disassemble
49. Cylinder Head Clean and Inspect
50. Valve Guide Reaming, and Valve and Seat Grinding
51. Cylinder Head Assemble
52. Oil Pump Clean and Inspect
53. Valve Rocker Arm Cover Clean and Inspect
54. Oil Pan Clean and Inspect
55. Intake Manifold Clean and Inspect
56. Exhaust Manifold Clean and Inspect
57. Water Pump Clean and Inspect
58. Engine Front Cover Clean and Inspect
59. Balance Shaft Clean and Inspect
60. Balance Shaft Bearing and/or Bushing Removal
61. Balance Shaft Bearing and/or Bushing Installation
62. Service Prior to Assembly
63. Engine Block Plug Installation
64. Crankshaft and Bearing Installation
65. Piston, Connecting Rod, and Bearing Installation
66. Oil Pump Suction Pipe and Screen Assembly Installation
67. Oil Pan Installation
68. Camshaft Installation
69. Balance Shaft Installation
70. Crankshaft Rear Oil Seal and Housing Installation
71. Crankshaft Rear Oil Seal Installation
72. Timing Chain and Sprockets Installation
73. Oil Pump Cover and Gear Set Installation
74. Oil Filter Adapter Installation
75. Engine Front Cover Installation
76. Crankshaft Front Oil Seal Installation
77. Crankshaft Balancer Installation
78. Valve Lifter Installation
79. Cylinder Head Installation
80. Valve Rocker Arm and Push Rod Installation
81. Valve Rocker Arm Cover Installation - Right
82. Valve Rocker Arm Cover Installation - Left
83. Exhaust Manifold Installation - Right
84. Exhaust Manifold Installation - Left
85. Exhaust Crossover Installation
86. Intake Manifold Installation
87. Supercharger Installation
88. Water Pump Installation
89. Water Outlet Installation
90. Oil Level Indicator and Tube Installation
91. Drive Belt Idler Pulley Bracket Installation
92. Drive Belt Tensioner Bracket Installation
93. Engine Flywheel Installation