77. 2nd Clutch Assemble

2nd Clutch Assemble

^ Tools Required:
- J 23327 Clutch Spring Compressor
- J 38734 Spring Compressor Adapter
- J 41992-1 Protector
- J 41992-2 Adapter
- J 41992-3 Installer





1. Install J 41992-2 into the second clutch housing (617).
2. Install the second clutch piston (620) and J 41992-3 into J 41992-1 protector.
3. Install the second clutch piston and tool assembly into the second clutch housing assembly (617).
4. Use hand pressure to press down on J 41992-3 until the second clutch piston (620) is seated.
5. Remove J 41992- 1, J 41992-2 and J 41992-3. If necessary, gently tap with a punch through the center of the second clutch housing to remove the tools.





6. Assemble the second clutch spring assembly (621) into the second clutch housing assembly (617).





7. Use J 23327 (1) and J 38734 (2) in order to compress the second clutch piston spring (621).
8. Install the second clutch spring assembly retainer ring (622).
9. Remove J 23327 and J 38734 from the second clutch housing (617).





10. Install the second clutch waved plate (623) into the second clutch housing (617).
11. Install the second clutch apply plate (716) into the second clutch housing (617) with the marking DN or DOWN toward the piston.
12. Install the second clutch fiber plate assemblies (624) and the second clutch steel plates (625), starting with a fiber plate assembly.
13. Assemble the remaining plates, alternating between steel and fiber.
14. Install the second clutch backing plate (626) into the housing.
15. Install the second clutch backing plate retaining ring (627).