Exhaust Crossover Pipe: Service and Repair

Exhaust Crossover Pipe Replacement

Removal Procedure

Caution: Refer to Exhaust Service Caution in Service Precautions.

Caution: Refer to Protective Goggles and Gloves Caution in Service Precautions.





1. Remove the fuel injector sight shield.
2. Remove the air cleaner intake duct.
3. Remove the two nuts securing the power brake booster heat shield to the exhaust crossover.
4. Remove the power brake booster heat shield from the exhaust crossover.





5. Remove the four bolts attaching the exhaust crossover to the exhaust manifolds.
6. Remove the exhaust crossover from the engine. Do not reuse the seal.

Installation Procedure

Notice: Refer to Exhaust System Inspection Notice in Service Precautions.





1. Place the NEW exhaust crossover seal over the exhaust crossover.
2. Insert the exhaust crossover into the right exhaust manifold.

Notice: Refer to Fastener Notice in Service Precautions.

3. Install the bolts securing the exhaust crossover to the exhaust manifolds.
^ Tighten the exhaust crossover bolts to 20 Nm (15 ft. lbs.).





4. Install the power brake booster heat shield to the exhaust crossover.
5. Install the two nuts securing the power brake booster heat shield to the exhaust crossover.
^ Tighten the power brake booster heat shield nuts to 20 Nm (15 ft. lbs.).
6. Install the air cleaner intake duct.
7. Install the fuel injector sight shield.