Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Cylinder Head Assembly

CYLINDER HEAD TORQUE & SEQUENCE





Install NEW cylinder head fasteners

Cylinder Head Bolt
First Pass 30 Nm (22 lb ft)
Final Pass 155 degrees

SURFACE VARIATION

Cylinder Head
Surface Flatness - Block Deck
Longitude 0.050 mm (0.002 in)
Overall 0.1 mm (0.004 in)
Transverse 0.030 mm (0.0012 in)

Block
Cylinder Head Deck Surface Flatness
Longitude 0.050 mm (0.002 in)
Overall 0.10 mm (0.0039 in)
Transverse 0.030 mm (0.0012 in)


CAMSHAFT BEARING CAP

Camshaft Cap Bolt 10 Nm (89 lb in)

Intake Manifold Intake Manifold Replacement

Exhaust Manifold Service and Repair