Repairing Connector Terminals (Terminated Lead Repair)

Repairing Connector Terminals (Terminated Lead Repair)

Special Tools
* EL-38125-10 - Splice Sleeve Crimp Tool
* J-38125-5 - Ultra Torch

For equivalent regional tools, refer to Special Tools (Tools and Equipment).

Note: All repairs near the engine manifold, turbo engine and all exhaust pipes should follow the High Temperature Wiring Repairs procedures.

For high temperature wiring repairs, refer to High Temperature Wiring Repairs (High Temperature Wiring Repairs).

Terminated leads are terminals that are crimped onto wires. The terminated lead can be used throughout the vehicle since it is designed for temperatures up to 150°C. The length of the wire is 450 mm.

1. Use the connector end view to identify the correct terminated lead.
2. The terminated lead package should include a DuraSeal splice sleeve. If not, use the chart to in Splicing Copper Wire Using Splice Sleeves to identify the correct DuraSeal splice sleeve, refer to Splicing Copper Wire Using Splice Sleeves (Splicing Copper Wire Using Splice Sleeves).