Hinge Replacement - Rear Cargo Door - Upper Body Side

Hinge Replacement - Rear Cargo Door - Upper Body Side

Removal Procedure




1. Visually inspect and restore as much of the damage as possible to factory specifications.
2. Remove all of the related panels and the components.
3. Remove any excess sealer surrounding the hinge.




4. Scribe the location of the hinge on the hinge pillar.




5. Locate and drill out all necessary factory welds in the hinge access panel.




6. Pry the access door out in order to gain access to the back side of the hinge.




7. Locate and drill the center of the hinge welds using a 13 mm (1/2 in) drill bit or the equivalent.




8. If necessary, use a chisel in order to separate the hinge from the pillar.




9. Remove the hinge.

Installation Procedure




1. Clean and prepare the pillar surfaces in order to ensure a flush fit of the service hinge and the fasteners.






Important: Prior to refinishing, refer to GM 4901MD-99 Refinish Manual for recommended products. Do not combine paint systems. Refer to paint manufacturer's recommendations.

2. Apply an approved anti-corrosion primer.
3. Apply full-body caulk to the entire hinge mounting surface.




4. Position the service hinge within the scribe marks on the pillar.

Notice: Refer to Fastener Notice in Service Precautions.

5. Install the hinge fasteners.

Tighten the bolts to 25 N.m (18 lb ft).

6. Refinish the metal surfaces as necessary.
7. Align and install all of the related panels and the components.