Electrical - Intermittent Driveability Conditions
Bulletin No.T-92-76
File in Group
6E
Number
97
Corp. Ref. No.
016511R
Date
August, 1992
SUBJECT:
INTERMITTENT DRIVEABILITY CONDITIONS
MODELS AFFECTED:
1985-1992 DE VILLES AND FLEETWOODS 1986-1992 ELDORADOS AND SEVILLES
This bulletin supersedes Service bulletin T-90-55 which should be discarded. This bulletin is being revised to include additional symptoms, change corrections, and update model years.
Some 1985-1992 DeVilles or Fleetwoods and 1986-1992 Eldorados or Sevilles may experience one or more of the following driveability symptoms:
^ Engine Surge/Miss at Idle with High Electrical Load or A/C Load
^ Erratic Secondary Scope Patterns
^ Intermittent Backfires
^ Intermittent Loss of Power
^ Black Smoke/Rotten Egg Odor From Tail Pipe
^ Detonation
^ Dieseling
^ Intermittent No Start
^ Poor Fuel Economy
^ Intermittent PCM Code 91
These conditions may be caused by a poor engine ground or a poor sheet metal ground. To repair this condition it is important to remove and clean these grounds.
The addition of star washers is not necessary with the new cadmium-plated fasteners. The new cadmium-plated parts provide a superior ground path and over time don't promote corrosion or looseness. Use of star washers with these parts may remove protective coatings and cause corrosion.
1985-1989 DeVilles and Fleetwoods:
Grounds near the starter (refer to the appropriate Service Information Manual for location):
1. Remove the starter bracket mounting bolt to the block (or starter bracket nut, ground cable[s], and starter bracket mounting stud if equipped) and discard the bolt (or stud and nut if equipped). Refer to Figure 1.
2. Remove the nut that secures the starter bracket to the starter.
3. Remove the starter bracket and discard.
4. Install a new starter bracket, P/N 3538914, and stud, P/N 3537885. Torque to 38 N-m (27 lbs.ft.).
5. Reinstall the nut that secures the starter bracket to the starter. Torque to 3.0 N-m (27 lbs.in.).
6. Clean ring terminals for grounds located at the starter bracket (if equipped) and grounds located at the motor mount with a wire brush.
7. Relocate cables that are grounded at the motor mount to the starter bracket stud. Install the ring terminals, largest to smallest, with the largest ring terminal against the stud.
8. Install a cadmium-coated 8 mm flat washer, P/N 25614644.
9. Secure ring terminals to stud using an M8 x 1.25 cadmium-coated nut, P/N 11500760. Torque to 27 N-m (20 lbs. ft.)
1990-1992 DeVilles and Fleetwoods:
Grounds near the starter (refer to the appropriate Service Information Manual for location):
1. Remove the starter bracket mounting bolt to the block, the nut that secures the starter bracket to the starter, and the starter bracket.
2. Discard the starter bracket and the starter bracket mounting bolt to the block.
3. Remove the ground cable located at the motor mount.
4. Clean both the ring terminal and the engine block in the area where the starter bracket was located with a wire brush.
5. Using a new starter bracket, P/N 3538914, bend the starter bracket as necessary to provide clearance between the block and the bracket for the ring terminal.
6. Install the starter bracket with the ring terminal between the block and the bracket.
7. Install a new starter bracket mounting stud to the block, P/N 3537885. Torque to 38 N-m (27 lbs. ft.).
8. Reinstall the nut that secures the starter bracket to the starter. Torque to 3.0 N-m (27 lbs.in.).
1985-1992 DeVilles and Fleetwoods:
Sheet metal grounds at the fender (refer to the appropriate Service Information Manual for location):
1. Remove cables and nut(s) from sheet metal ground stud.
2. Clean stud and ring terminals with a wire brush to remove paint, corrosion, or rust.
3. Install cable ring terminals, largest to smallest, with the largest ring terminal against the fender.
4. Reinstall one nut and torque to 9 N-m (6.6 lbs.ft.).
1986-1989 Eldorados and Sevilles:
Grounds near the starter (refer to the appropriate Service Information Manual for location):
1. Remove the two starter bracket nuts, cable(s), starter bracket mounting stud, and starter bracket. Discard the starter bracket mounting stud, the nut that holds the cables to the stud, and the starter bracket. Refer to Figure 1.
2. Install a new starter bracket, P/N 3538914, and stud, P/N 3537885. Torque to 38 N-m (27 lbs.ft.).
3. Reinstall the nut that secures the starter bracket to the starter. Torque to 3.0 N-m (27 lbs.in.).
4. Clean ring terminals with a wire brush.
5. Install cable ring terminal(s), largest to smallest, with the largest ring terminal against the stud.
6. Install a cadmium-coated 8 mm flat washer, P/N 25614644.
7. Secure with an M8 x 1.25 cadmium-coated nut, P/N 11500760. Torque to 27 N-m (20 lbs.ft.).
1990-1992 Eldorados and Sevilles:
Grounds near the starter (refer to the appropriate Service Information Manual for location: 1. Remove the two starter bracket nuts, cable, starter bracket mounting stud, and starter bracket.
2. Discard the starter bracket mounting stud and the starter bracket.
3. Clean both the ring terminal and the engine block in the area where the starter bracket was located with a wire brush.
4. Using a new starter bracket, P/N 3538914, bend the starter bracket as necessary to provide clearance between the block and the bracket for the ring terminal.
5. Install the starter bracket with the ring terminal between the block and the bracket.
6. Install a new starter bracket mounting stud to the block, P/N 3537885. Torque to 38 N-m (27 lbs. ft.).
7. Reinstall the nut that secures the starter bracket to the starter. Torque to 3.0 N-m (27 lbs.in.).
1986-1992 Eldorados and Sevilles:
Sheet metal grounds at the fender (refer to the appropriate Service Information Manual for location):
1. Remove cables and nut(s) from sheet metal ground stud.
2. Clean stud and ring terminals with a wire brush to remove paint, corrosion, or rust.
3. Install cable ring terminal(s), largest to smallest, with the largest ring terminal against the fender.
4. Reinstall one nut and torque to 9 N-m (6.6 lbs.ft.).
Parts are expected to be available on September 21, 1992. In case of limited inventory, parts will be placed on 400 control to waive VIP surcharges. Only verifiable emergency VIP orders will be accepted. SPO will make every effort to obtain parts. However, the part will be shipped premium transportation at dealer's expense, and all other order types will be placed on back order until the 400 control is removed.
WARRANTY INFORMATION