Operation CHARM: Car repair manuals for everyone.

Clutch Rotor and/or Bearing Removal

TOOLS REQUIRED
^ J 6083 Snap Ring Pliers
^ J 9398 Bearing Remover
^ J 8092 Driver Handle
^ J 33020 Pulley Puller
^ J 33023-A Puller Pilot




1. Remove the clutch plate and hub assembly.
2. Use the J 6083 to remove the rotor and bearing assembly retaining ring.




3. Install the J 33023-A to the front head.




4. Install the J 33020 into the inner circle of slots in the rotor.
5. Turn the J 33020 clockwise in the slots to engage the tangs of the puller with the segments between the slots in the rotor.
6. Hold the J 33020 in place. Tighten the puller screw against the puller guide to remove the puller rotor and bearing assembly.




7. Support the rotor hub to prevent damage to the pulley rotor during bearing removal.
7.1. Remove the forcing screw from the J 33020.
7.2. With the tangs of the J 33020 still engaged in the rotor slots, invert the assembly onto a solid, flat surface or blocks.

NOTE: It is not necessary to remove the staking in front of the bearing to remove the bearing, however, it will be necessary to file away the old stake metal for proper clearance for the new bearing to be installed into the rotor bore or the bearing may be damaged.

8. Use a J 9398 with the J 8092 to drive the bearing out of the rotor hub.