Operation CHARM: Car repair manuals for everyone.

66. Differential Carrier Overhaul





1. Use a pin punch to drive out the shaft retaining pin (115). Remove the following parts:
- The differential pinion shaft (114)
- The pinion gear (116)
- The pinion thrust washers (113)

2. Remove the right side gear and output shaft (112). Remove the differential thrust washer (111).
3. Inspect the gears and the thrust washers for burrs or damage.





4. Install the following parts:
- The differential thrust washer (111)
- The right side gear and output shaft (112)
- The output shaft snap ring (56)
- The pinion thrust washers (113)
- The pinion gears (116)

5. Install the differential pinion shaft (114) and install the pinion shaft retaining pin (115).